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Old 16th September 2015, 19:58   #16
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Default re: Restoration: 1972 Rajdoot 175. Full details & pics of all parts used

10. WHEEL REAR ||111.05.00.00|| & BREAK REAR WHEEL ||111.17.00.00||
Hub assembly- Rear wheel, Cover Hub with pin, Axle, Torque damper assembly and Casing torque damper, Hub, Hub nut and bolt, Stabilizer, Bush sprocket hub, Holder chain guard, Sprocket, Chain secondary, Cam expander, lever cam expander, Break shoe spring, Break shoe, Worm ass. (Driven gear, Driving gear, sleeve fixed , washer,Screw thrust, sleeve sliding, Pin slide, Spring slide pin, Ring dog), Spokes and Nipple set[36 PCs; 168-170~ mm without head; 173-175~ mm with head; Spoke thread 10 mm; Nipple 20~ mm (Nipple thread 10 mm)], Bush ass.- Spacing
Attached Thumbnails
Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_222011.jpg  

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Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20151012_234347.jpg  


Last edited by numerouno.no1 : 18th October 2015 at 22:39.
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Old 16th September 2015, 20:00   #17
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Default re: Restoration: 1972 Rajdoot 175. Full details & pics of all parts used

11. CHAIN GUARD ASSEMBLY ||111.06.00.00||
Guard assembly top & bottom, Shield Top & bottom- Engine, Plug Chain guard
12. BREAK REAR WHEEL ||111.17.00.00||
Pedal assembly brake, Lever brake,Spring- brake return, Rod brake ass.(Brake rod, sleeve, spring, barrel, nut- brake adjusting)
Attached Thumbnails
Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_231035.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_231111.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150918_184326.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150918_184304.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150911_222334.jpg  

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Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_124358.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-csqddauc.jpg  


Last edited by numerouno.no1 : 18th October 2015 at 12:23.
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Old 16th September 2015, 20:02   #18
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Default re: Restoration: 1972 Rajdoot 175. Full details & pics of all parts used

13. SWINGING FORK REAR ||111.22.00.00||
Bushing rubber, Bushing spacing, Chain tensioner L.H & R.H, Nut chain tensioner L.H & R.H,Axle- rear swinging fork, Outer- Bush, Bush
Attached Thumbnails
Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_123949.jpg  


Last edited by numerouno.no1 : 23rd October 2015 at 21:22.
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Old 16th September 2015, 20:05   #19
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Default re: Restoration: 1972 Rajdoot 175. Full details & pics of all parts used

14. SHOCK ABSORBER REAR ||111.21.00||
Shock absorber assembly complete
Attached Thumbnails
Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150915_120516.jpg  


Last edited by numerouno.no1 : 18th October 2015 at 22:41.
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Old 16th September 2015, 20:06   #20
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Default re: Restoration: 1972 Rajdoot 175. Full details & pics of all parts used

15. FUEL TANK ||111.07.00.00||
Cap assembly- Fuel tank, Fuel cock- complete, Fuel filter
16. CARBURETTOR MIKUNI / MIKCARB ||112.65.00||
Carburettor Mikcarb- Complete, Fuel Cup, spring, Float, Gasket
17. INLET SYSTEM ||111.14.00.00||
Connector rubber, Filtering element- Air cleaner
Attached Thumbnails
Restoration: Renewing my Rajdoot 175 (1972 Model)-cap-assembly-fuel-tank-111.07.01.00.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-fuel-cock-111.07.06.00.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-fuel-cock-111.07.06.00.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_124803.jpg  

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Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150911_222252.jpg  


Last edited by numerouno.no1 : 18th October 2015 at 22:44.
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Old 16th September 2015, 20:08   #21
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Default re: Restoration: 1972 Rajdoot 175. Full details & pics of all parts used

Exhaust System ||111.13.00.00

Silencer assembly, Pipe- Exhaust, Gasket- Exhaust pipe, Clamp- Exhaust pipe fixing, Clamp complete- Exhaust-pipe.
Attached Thumbnails
Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_231555.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_231508.jpg  

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Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_122841.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_122821.jpg  


Last edited by numerouno.no1 : 18th October 2015 at 10:56.
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Old 16th September 2015, 20:13   #22
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Default re: Restoration: 1972 Rajdoot 175. Full details & pics of all parts used

19. Side Shield Ass ||111.10.00.00||
Knob screw assembly, Nut connecting rod, Nut-clamp, Rajdoot name plate
Attached Thumbnails
Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_003439.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_003208.jpg  

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Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_020325.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150911_224008.jpg  


Last edited by numerouno.no1 : 18th October 2015 at 17:10.
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Old 16th September 2015, 20:17   #23
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Default re: Restoration: 1972 Rajdoot 175. Full details & pics of all parts used

20. Central Stand ||111.20.00||
Central stand, Spring, Bolt- Foot rest, Hook- L.H & R.H
21. Bracket Assembly Rear ||111.01.11.00||
Bracket- Assembly rear, Bush spacing, Bolt
Attached Thumbnails
Restoration: Renewing my Rajdoot 175 (1972 Model)-copy-img_20150912_230616.jpg  

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Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150913_144658.jpg  

Attached Images
 

Last edited by numerouno.no1 : 18th October 2015 at 17:14.
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Old 23rd October 2015, 21:28   #24
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Default re: Restoration: 1972 Rajdoot 175. Full details & pics of all parts used

22. Handle Bar ||111.19.00.003||
Air control (Lever, cover, washer, spring washer, body), Twist grip assembly, Clutch Lever assembly, Brake lever assembly, Screw adjusting, Yoke clutch lever, Yoke brake lever, Handlebar clamp L.H & R.H & insert.
Attached Thumbnails
Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150911_225510.jpg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150917_231248.jpg  

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Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20150912_003329.jpg  


Last edited by numerouno.no1 : 5th November 2015 at 17:38.
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Old 6th November 2015, 21:45   #25
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Default re: Restoration: 1972 Rajdoot 175. Full details & pics of all parts used

Detailed Wiring Diagram


Master Switch Wiring Setup
Dynamo->Master Switch->Horn->Brake Light->Tail Lamp
Attached Thumbnails
Restoration: Renewing my Rajdoot 175 (1972 Model)-img_20151024_134804.jpg  

Attached Images
  

Last edited by numerouno.no1 : 6th November 2015 at 23:49.
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Old 7th November 2015, 11:29   #26
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Default re: Restoration: Renewing my Rajdoot 175 (1972 Model)

Thread moved from the Assembly Line (The "Assembly Line" Forum section) to the Motorbike Section. Thanks for sharing!
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Old 7th November 2015, 13:58   #27
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Default re: Restoration: Renewing my Rajdoot 175 (1972 Model)

I WANTED THIS THREAD TO APPEAR UNDER "post war section" of "Vintage Cars & Classics in India". Please keep the original title that I gave to this thread. Many more things will be added like how to assemble engine, fix body parts in both video and pic format. So the present title dosent justify what is done in the thread and limits its scope to just a parts catalogue.

Regards
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Old 8th November 2015, 05:14   #28
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Default re: Restoration: Renewing my Rajdoot 175 (1972 Model)

numerouno.no1

Looking forward to the complete restoration story. Really appreciate the fact that so much love is showered into old, forgotten machines, especially a bike like the Rajdoot 175 which I feel is very under-appreciated. I had fancied the idea of picking up a late 60's / early 70's Rajdoot around 10 years ago, when they used to go for scrap rates (in Kerala, from where I come). But my hands were full at that time with other projects and had to drop the idea altogether.

Seeing your pictures with the 115.xx.xxx numbered pictures, I also remember picking up a lot of old stock parts from a dealer in Northern Kerala when I had cleared out his godown full of RD350 and Rajdoot parts around 12 years ago (115.xx and 129.xx series). Since I gave up on a Rajdoot project, those parts also went away in due course of time to other enthusiasts.

I think you still have a good chance of finding parts up North where these bikes were sold in huge numbers.

I hope your thread moves fast and we get to see an amazingly restored Rajdoot 175 in factory specification! All the best!
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Old 8th November 2015, 14:07   #29
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Default re: Restoration: Renewing my Rajdoot 175 (1972 Model)

Thats almost a new bike worth of parts you have collected in 1.5 year. Look forward to this thread for further updates.
In the mean time can you post a pic of current state of the bike?
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Old 8th November 2015, 22:48   #30
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Default re: Restoration: Renewing my Rajdoot 175 (1972 Model)

I have almost all parts but just that old model cylinder is alluding me. If anybody can help me in procuring that, I shall be highly obliged. I am uploading pics of my used cylinder. I don't want to rebore it, so want unused old stock.
Attached Thumbnails
Restoration: Renewing my Rajdoot 175 (1972 Model)-img20150922wa0018.jpeg  

Restoration: Renewing my Rajdoot 175 (1972 Model)-img20150922wa0016.jpeg  

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