Hello All,
First of all , apologies for not providing any updates on my jeep build since March. In-fact, I have not seen it myself in person for the last 3.5 months since I have been away catching up with some consultancy work. Meanwhile the work was entrusted with a dear friend of mind, and tings are nearing completion this month, although it was at snail pace since I left. Sad part is that I will not be able to take this jeep for the Wayanad OTR this time.
I am yet to see the jeep in person sometime next week. meanwhile my friend has send me the latest pics for my eyes to feast on the same. After a good days waiting on this regard, i get them on my mail-drop at around 11:30pm. I straightaway woke up my wife and started showing her the practical mods/design(that's what I feel at my end
) changes that I got my guys to do for me on my 89'er MM540XD. Poor lady sat through till about 10 minutes ago supporting my enthusiasm after a tiring day.
So here I am once again going through my build checklist and also posting some pictures for your review and suggestions. Spiky...Hope you are seeing this.
Upgrades planned/taken-up currently
1) FFRA conversion - using 53'' 2010 model Bolero 4*4 pickup axles. The the break housing part is being changed from the existing automatic type to older manual type as per mechanic's advise.
- DONE
2) Front axles - 57'' OKBJ from 2008 pickup.
- DONE
3) 5.38 differentials to be retained -
DONE
4) Disc brakes, old small round-type booster(old pickup model)
- DONE
5) RCBT power steering - Bolero type -
DONE, but MRCBT Rane model as per the advise that I got from Suresh Stephen sir during 2013 BAOTR. I was telling him about the mods and about this PS thingy, when he mentioned that guys at my age should be bothered about maintaining your health and strength rather than complain about manual steering efforts. Since I come from an era where your first driving lessons were on an Amby with no power steering or a jeep if its on a hill range, I fully understood his good intention and pointers. Thank you Suresh Stephen sir...
6) change to 160 PCD
- DONE , bought 6.5j 16 inch, new steel rims that used to come on old scorpios.
7) MM army type air filter. Change current oil filter to paper type to enhance air intake
- PENDING
8) Fuel tank position under passenger seat, doubling the capacity using a custom built one with a reserve 6-10 litre feeder tank
- DONE, yet to see the actual build quality(custom made).
9) Starter solenoid to be changed to the dual setup one - thanks to DB sir's advise
- PENDING
10) Degassing tank to be setup. Hope I don't have to do anything different with an ac setup on this
- PENDING
11) Need to change the existing water pump MM540 XD3P 2004 model type.The earlier one busted before last years Avalaconda and had to replace this with a duplicate one. haven't given any issues as yet, but I saw DB sir's point on the duplicates not having some of the inbuilt passages for water circulation. Don't know where to get this. Duplicates are available in plenty
- Not being done, since existing one is found to be doing the job
12) add a PTO driven air compressor.
- DEFERRED, will adapt when I install manual lockers eventually, if at all.
13) Replace the existing fan to the scorpio type viscous coupled one
- DROPPED based on Santhosh's advise. Will add a electric fan with manual control/override for high range/high speed area.
14) Larger capacity alternator . Plan for an ac upgrade , if possible. Alternator position to be moved to the highest point
- DONE, Bosch 120AH installed
15) See if I can add a RPM meter to my XD3P
- DEFERRED
16) Skid plate for the leaf spring U-Bolts, Diffrential guards / skids - custom fabricate
- DEFERRED
17) A practical Rollcage cum softtop frame -
ROLLCAGE DONE, CUSTOM TWO PIECE SOFTTOP PENDING
18) Breather pipes to be be extended, both diffs, transfer case
- PENDING
19) Seal all electrical
- PENDING
20) Wiper motor to be changed from the existing single speed. Need suggestions on better ones that can ft the MM540 windscreen
- DONE
21) Lights to be upgraded to the 140 watts type...need to refer to DB sir's post
- DEFERRED
22) Rear innova seats as per Jyobeb's thread
- PENDING
23) Coolant hoses to be changed to scorpio type
- DONE
24) Winch plate/mounting to be fabricated as per Arka's specs in his thread.
- PLAN TO GET THE MOUNT AND WINCH FROM DUBAI.
25) Spare tyre cum High lift jack holder, swing bar type to be fabricated.
- DONE
26) custom make wheel arches to suit the wider stance(fingers crossed on the outcome on this)
- DONE
27) Body work/tinkering/paint job -
DONE/DONE/IN PROGRESS
Addons
1) Custom fabricate rear door - Drop down tailgate style.
- DONE
2) Custom spare tyre holder with Highlift jack and jerry can holder
- DONE
3) Custom lockable storage area with a flat bed option under rear front facing innova folding seats
- DONE
4) NEW good quality MM550 windshield, mirror and opening mechanism
- DONE
5) New Bolero type fuse box to be installed
- PENDING, spares sourced6) Custom fabricate rock sliders flush fitting on the jeep side body frames
- DONE
7) Reduce 1/2 inch on both sides as shown in picture to flush fit innova seats as flat bed style over the custom rear storage box.
- DONE , as shown at the area on the picture attached below.
8) Custom fabricate bigger storage box/door near front passenger seat dash board
- DONE, can accommodate a large laptop and all necessary accessories in a functional manner.
9) Custom fabricate top side panels for the two piece soft top,both above front doors and rear sides.
- DONE
10) Custom 1.5 inch step style wrap around body finish to flush fit the soft top planned at rear
- DONE, hope it turns out as expected
11) Also extended the flat bed under front seats by almost 1 feet towards rear to provide better foot rest for rear passengers and avoid squat style seating.
- DONE
Will be posting the pictures separately as this one is a tad bit too long.. Seniors, experts, stalwarts, mates and newcomers - please do go through this posting and provide feedback , if needed.
Thanks and Regards...Happy Viewing