Re: My li'l Red Mahindra Thar with some practical modifications Since a lot of prospective Thar buyers will hopefully go through this thread, i wanted to pen down certain specific points to be checked whilst undertaking PDI on a Thar, which i have experienced by virtue of having undertakien PDI of 03 Thar including my own in the past One and a half years. This list is specific to the Thar and is over and above the PDF format PDI format checkoff list available elsewhere in the forum.
First of all, the dealership's concept of PDI means an inspection conducted by its own inspectors and not the customer. But remember, it is your right so ask for it and the dealership will oblige. Finally, the vehicle is going to be owned by you and paid for by your hard earned money. These are the few things to look for in a new Thar and seek repair/ rectification/ replacement from the dealer. Prefer conducting the PDI in broad daylight and after a vehicle wash. The list is based on my personal experience and by no means claimed to be exhaustive so OTHER OWNERS MAY PLEASE CONTRIBUTE:-
(a) One of the main culprits is the Thar dashboard. Look minutely for ill fitting components like the ashtrays on the sides, glove-box door, the Instrument panel housing and the panel which houses the AC switches. The ill fitting issues on all the various components are easily correctable so insist on them being set right by the ASC. Dont accept, 'Thar main to aisa hi hai'. Compare with another new vehicle, if someone gives you that bumpff.
(b) In the dashboard, also, check for misallinged/ loose AC/ heater control knobs and
(c) The hand-brake lever should not be very hard to operate. Its is not expected to be as light as a modern hatchback, but still it should be easily deployable by one hand of any average built person.
(d) Check very minutely for canopy tears both on the inside and outside. The last vehicle I PDIed had a fair sized hole on top near the targa band. If there is a tear, insist on full replacement and dont accept repair.
(e) Check smooth opening and closing of all doors especially the tail gate. All should close completely with a gentle nudge from a couple of feet away. Half closing doors point towards misallingned locks/ guides (incase of tail gate). Get it corrected and dont accept, 'Doors are new, so lock is tight and will correct with time.'
(f) Shake the doors and tail gate in open position to assess any up and down movement, which translates to faulty hinges (rare occurence but possible).
(g) Checking the whole of the body, from inside and outside for any rust marks/ scratches goes wiyhout saying. The paint quality on Thar is quite good, so rust/ scratches are result of mishandling in transit. Get them rectified.
(h) Missing nut/ bolts/ screws at various locations is another surprising Thar phenomenon (in addition to extra ones lying around on the floor) which i attribute to cannabalisation for another propoerly inspected Thar in the stockyard, probably. Specially look in the framework for the canopy and the fibreglass fenders on the wheel arches.
(j) Loose rubber boot of the 4wd lever and misallinged headlamps (which can be checked only in a closed area) to be corrected. Curiously, headlamps are aimed high in the stock Thars that i have seen.
(k) I haven't experienced any reason to complain in the engine bay but check for abormal fluid patches, missing nuts, cut wires etc.
(l) Very Imp. Check the clearance for the bumpstops (02 on either side, one each for upward and downward movement of the suspension arm) . From the front, the smaller one mounted on the chasis is visible, which stops downwards movement of the arm. This clearance on stock thars has been curiously observed to be zero. The other bigger bumpstop is visible behind the front axle and is mounted on the arm itself. Generally, this has adequate clearance. Exact values of clerances are not available with be presently, but will will try and update later. The clerance are dependant upon setting of the torsion bar setting. Most ASC guys are blissfully unaware of this and thus maintain the std line, 'Thar main aisa hi hai'
(m) One issue which will generally manifest itself only when the vehicle is driven over slightly rough surface is that of the canopy noise (kich kich) especially in the front portion. This is attributable to improper setting of the FRP hard portion which sits under the front canopy. By design, it is not supposed to make any noise so again dont accept, 'Soft top main to noise ati hi hai'. With proper setting of the rubber beadings, the canopy is noiseless.
(n) Door rattle in the side of which the front wheel travels in a rut/ pothole was a common occurance in the Thars which is attributable to swaying of the targa band/ B-pillar. The problem has been corrected on new Thars with the introduction of the cross bar between the A and B pillars. So a new Thar should not have this problem. So please check by deliberatley driving a particular front wheel in a pothole.
(p) While driving also check for any other abnormal rattles/ noices. By design, the Thar is supposed to be a silent runner other than canopy flapping noices above 70-80 kmph.
(q) Check for whitespots in the rear view mirrors and get them replaced if found.
(r) Check for hairline cracks in the inside door pulling handles due to overtightening, because that means early failure.
(s) Check allignment of wiper blades. In their movement, the wipers should not foul with the windscreen rubber beading.
(t) Check for Dents on the body, goes without saying. The Thar body is put together with age old MM540 dyes, so panels are not exacly flat or mirror finish, but dents are unacceptable.
Well, thats about it for the moment. Other members amy please contribute. |