The Jeep came back around the end of last year after the paint job and the snorkel. Some pending issues that remained were
1) Broken windshield
2) Starting trouble
3) Change oil-based air filter to Bolero paper-type
4) Electricals - Foglights, instrument panel lights, front/rear indicators, wipers, etc
5) Front leaf-spring recambering
6) Fuel tank placed under rear seat
7) Seat cushions for rear front-facing seat and side-seats
8) Bikini soft-top
1) Broken windshield - Now I picked up new windshield frame from a local Jeep body fabricator Sabuwala. While fitting a new rubber strip around the windshield just before Mcube, the windshield had cracked but it was too late to do anything so drove with that and once it came back, things didn't move. When we started looking for a new glass, it didn't seem to be available anywhere. Finally after driving it for a couple of days without the windshield, I found a new glass at a shop and the job was done in 20 mins flat!
2) Starting Trouble - It was a coming together of multiple issues, a bad starter overhaul job, a weak battery (90-Ah Minda Ace - Don't ever buy it!), very rare usage, air-leak in the fuel-line. Went about solving each issue one-by-one. Easily, the most frustrating experience of owning a Jeep. Everyone tried to assign blame to the other - Electrician, Battery guy and the Mechanic. I was lost in the middle. Over those few weeks, talked to a few Jeepers and obviously Arka. I asked the electrician to overhaul the Starter, threw out the old Minda battery and bought a 100-Ah SF Sonic Jumbo. Now, the Jeep would start if I'd use it on a regular basis. Even after a few days, the battery was able to turn a few cycles which were good enough for the DI engine to start. But, I wasn't convinced that it was solved as the first crank after a few days would not even be a half-chakkar. Because the battery and starter were in good shape, the Jeep would eventually start but diesel-starvation seemed to be a pending issue. Have got the fuel-lines checked and the fuel-filters changed but I think prolonged durations of non-usage are causing an issue. Opening up the fuel-pump might have help also but then a simpler work-around (and not a solution) was to install a small electric pump which runs off the ignition. This not only ensures that the Jeep is never starved but also saves me some battery life and the hassle with the fuel-pump if any. I know Arka said it's not a complete solution and I feel so too but I think the frustration of running around made me look at the workaround. Also, now that everything has stabilized, I use the Jeep on a regular basis so things should be fine! Phew. Am just glad this thing is behind me.
3) Changed air-filter to Bolero paper-type - Was on the oil-sump based filter and changing to the paper-type seems better and the engine does feel like its breathing better. I believe the TCIC Safari and Bolero share a similar filter element and have used the Arrowhead filter in the Safari and am thinking I'll install a similar one in the Jeep. Should help things further.
4) Electricals - Finally have working turn-indicators, front and rear fog lamps (JCB work lamps), backlit instrument panel and wipers. Only issue with the wipers is my fold-down windshield cannot be folded down now :(
5) Leaf-spring recambering - I never got it done after I bought it and the extra weight of the new engine was making the front sag. A half-day spring recambering job sorted it out.
6) Fuel-tank under rear seat - Have heard a few people face a punctured fuel tank or the fuel-line so shifted the fuel tank above the body and placed a front-facing seat on top of it.
7) Seat-cushions and
8) Bikini soft-top
These two are pending and will be done next. Right now just enjoying the Jeep. And loving it. As usual, it goes where you point it and it comes out thanks to all the torque available! One thing Allan told me which I totally agree is that once you drive a 14B 5x0, you'll never enjoy the Peugeot engined ones again! Few pics from an off-road outing last weekend
Cheers,
Adi