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Originally Posted by Jeroen Interesting information. So the French run a small steam turbine underwater to charge the batteries? How do they generate the steam? |
Jeroen, you, I know are familiar with this but for the benefit of all readers I am explaining it with some background.
Closed Cycle Steam Turbines
As most readers know steam turbines make use of a source of energy to heat water and convert it into steam in order to the run the turbine. In nuclear powered submarines, the reactors provide the heat in order to convert water into steam. But in conventional closed cycle steam propulsion, a non-nuclear energy source is used to do the same. The French MESMA (Module d’Energie Sous-Marine Autonome / Autonomous Submarine Energy Module ) is the only such system available of this kind and it makes use of ethanol and oxygen as energy sources. The combustion of ethanol and oxygen under high pressure is used to generate steam. The steam generated is the working fluid and is used to run the turbine. Because the combustion is at a high pressure it becomes possible for the carbon dioxide to be expelled outside into the sea at any depth without making use of a compressor. This is one advantage the closed cycle steam turbine has over the closed cycle Stirling engine.
Further the advantage of MESMA is it’s higher power output when compared to the alternatives which allows higher underwater speeds but it’s major drawback is it’s lower efficiency. Also the rate of oxygen consumption is said to be very high and these systems are very complex and might be high on maintenance. These drawbacks make several navies opt for sterling cycle and fuel cell alternatives.
Stirling Cycle Engines
A Stirling Engine is a closed cycle engine with a working fluid which is permanently contained in the system. A source of energy is used to heat this working fluid, which in turn moves the pistons and runs the engine. The engine is coupled to a generator, which generates electricity and charges the battery. The source of energy used here is typically LOX as oxidizer and diesel fuel, which is burnt in order to generate heat for the working fluid. The exhaust is then scrubbed and released into the seawater.
The advantage of using Stirling engines is they are quieter than MESMA and hence preferred by the Japanese for their Soryu class, Sweden for their Gotland and Västergötland class and now being developed by China for its Yuan class. The Swedes are the world leaders in this type of AIP and put it in operation by the early 1990s – the first fully successful AIP submarine.
The main drawback is that they are relatively noisy when compared to Fuel Cells due to the presence of a large number of moving parts. They are also bulky when compared to Fuel Cells.
The operating depth of a submarine using Stirling AIP is said to be limited to 200 m when the AIP is engaged. This means if the Sub needs to go deeper it must switch off the Stirling, move to the conventional batteries only and then dive deeper. For Subs depth is safety and increase in stealth.
Fuel Cells
Germany the world leader in developing and fielding this type of AIP, which is backed by the large number of export orders they have received. France is developing a new generation Fuel Cell AIP as a successor to its MESMA. India is another country which is developing a Fuel Cell AIP to be integrated on their submarines.
Fuel cells are the most advanced and preferred AIP technology today. This is because of the major advantages they offer in stealthiness and power generation. They contribute to the stealthiness of the sub as Fuel Cells have almost no moving parts, which significantly reduces the acoustic signature of the sub. They can also be scaled easily into large or small sizes depending on the displacement of the submarine. This is easier than developing different systems for each submarine class.
Advantages of the AIP
The use of AIP on a diesel-electric submarine, greatly increases their underwater endurance, allowing them to continuously stay submerged for weeks without surfacing. Although the submarine eventually needs to surface to charge its batteries and their endurance is nowhere on-par with nuclear powered submarines, the vast increase in endurance offered by AIP gives them an advantage over non AIP equipped diesel-electric submarines. However AIP doesn’t give any advantage other than increased underwater advantage and it should not be assumed that AIP-equipped submarines will always defeat their non-AIP equipped counterparts. The underwater endurance of an AIP equipped sub is also largely limited to a single digit speed in knots much like its conventional diesel-electric battery powered sister.
In April 2006, a German Navy submarine U-32, equipped with a Siemens proton exchange membrane (PEM) compressed hydrogen fuel cell AIP, made a 1500 nautical miles (~2800 km) uninterrupted underwater journey without surfacing/snorkeling! It did this in about 2 weeks making it an average speed of ~4.5 knots. This is in stark contrast to non-AIP equipped submarines which can cover only 500-800 km before they have to surface and recharge their batteries by running noisy diesel generators. Again in 2013, U-32 set a record by traveling underwater continuously for 18 days without surfacing! Comparatively, a non-AIP diesel sub has an underwater endurance of just 4-9 days before it has to surface.
The U-32, Type 212 of Germany