Quote:
Originally Posted by joe1980 ...what was the starting point to this? |
LONG POST. IT WILL SEEM TO RAMBLE AT THE START. (at least at the start - maybe till the end too!)
The building blocks 1. Sub-scale industries - because of decades of socialist policies
Most of our industries are sub-scale. A recent study (by McKinsey I think), showed that Indian companies start small - and remain small. They just don't grow - as opposed to peers overseas who grow faster and to much larger sizes. This is driven by our socialist framework which offers disproportionate benefits and breaks and exemptions to sub-scale sector - and almost incentivizes them to remain small. Right from the norms on tax compliance, taxation levels, scrutiny and regulatory compliance to safety, employment etc., everything is skewed in such a way that barring the really ambitious, money-oriented businessmen deliberately stop scaling up (officially at least) beyond a point.
This inhibits these businesses from growing in quality - and of course, inhibits "economies of scale". The benefits cease to accrue if your CapEx is higher than a certain level, for example. So these firms deliberately stay small, stay less automated and therefore, deliver lower quality. The issue should (I hope) be clear on this front.
2. No quality focus across the board
Now, in a vicious circle, there was historically a far greater focus on "cost" than on "quality" in our economy. Across sectors, we thrived on speaking about and talking up "Indian jugaad". It was not an insult, it was a matter of pride. People spoke about how Indians cobbled together cheap alternatives - whether by copying or otherwise. At no point was there any focus on
"Are these delivering quality?" Across industries therefore, the higher-end requirements continued to be met through imports; Some examples include things like seat belt buckles, scissors, blades, steel for boilers, clean steels etc. Yet, nobody cared.
To date, the quality infrastructure of the vast majority of suppliers to critical organizations in Defence, Railways,
Automotive etc. are below "sub-par". They're abysmal. You see, "chalta hai".
If the buyer is quality-conscious, he will install equipment and test. We will try to "manage".
Note: My firm manufactures and sells instruments used in quality labs. I know this first-hand. 3. Success in the auto sector seemed immune to this - because "duties"
Success - exemplified by MSIL - however, seemed immune to quality. MSIL churned out death-traps as vehicles and the market lapped it up because "kitna deti hai" overrode "marenge to nahi?". People accepted the trash on offer because it was cheap. Companies that tried to break this rut failed. Think of any product that came in with better safety features (at a price) for example, and you'll have thought up a failure - that crumbled against the might of MSIL. Hyundai for example, has just mirrored the MSIL strategy - and seen good returns.
4. Interest rates
I run a business and compete solely against importers. The cost of finance however, is crippling for us compared to them. Their cost of investment is a fraction of ours - and for top-tier talent, the salary differentials (nominal) are narrowing fast. Hold this thought - this will be critical. Similarly, consumer finance also has exorbitant interest rates - which are far higher than market as well as wage inflation rates. So, the cost of money is high! This inhibits high-tech firms that rely on high levels of automation coupled with high-quality talent - since the costs are not justified in India. That's why we remain a destination more for lower-end work than any manner of high-end work.
These four sum up the basics. So, what went wrong from here? Seems like it was all going so well.
The Problem Statement:
Prices have risen beyond affordability now. People can't afford the lower level offerings - regardless of the niggles they have.
WHY? Why now?
Prices rise all the time. So why have cars ostensibly even "Made in India" become unaffordable? Forget "On Road". Even "Ex-showroom" prices are just completely off the charts compared with higher-specced cars in the US, for example. So, what's the underlying cause?
1. Dependence on imports
It's easy to get misled by the belief that the car is made in "Pune" or "Gurgaon" etc. The fact is that a good portion of items is being imported - at some level or the other. Whether MSIL or anyone else, there is a massive import-dependence that isn't reported on. That adds to costs. The duties start adding up - as does the impact of exchange rates and dependence on the global supply market scenario. This is particularly true of vehicle electronics of course, but also gear boxes and a range of critical components in the car. You see...
2. Lack of adequate quality in India
The sub-scale and sub-quality infra of Indian component manufacturers ensures that when you need quality, you import. This of course, is not exclusive to the automotive industry. You see it everywhere. And in automotive, as cars get increasingly tech-heavy and regulations are increased on safety, emissions etc., the import-dependence and need for quality isn't going to diminish.
Impact:
Cars have just kept getting more and more expensive over the years. And manufacturers that chased volumes tried to reduce quality with every iteration in an attempt to manage costs. But now, they've reached a point where it's not possible to balance everything. You can't reduce quality further. Instead, they face the need to improve things. At the same time, the dollar is stronger, the global market is slowing - and yet, Indian manufacturing hasn't stepped up in critical areas. So, what's the result? Well, prices increase.
Other issues that I've not touched: The horrific absence of a clear automotive sector policy with "set-in-stone" timelines and milestones; the ludicrous optimism on the unrealistic "EV vision" and the impact of demonetization; all play a role of course, but they aren't "endemic".
What can fix it?
Short-term:
- Reduce / remove the import duties on critical parts which are driving up core costs;
this is risky though, since it removes a key incentive to localize even in the future - though cost / convenience factor should help localization should expertise arise.
- Admit that this whole "all EV by 2025 / 2030" plan is bunkum and alleviate concerns about "what happens to the ICEs after this?"
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Reduce interest rates! This immediately reduces EMIs and makes things more affordable for consumers.
Long-term:
- Eliminate the incentivization for companies to remain small; encourage companies that scale up rather than those that remain small. Also, incentivize CapEx investments that help scale and quality. This is mission-critical across sectors.
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Reduce tax rates: Income tax as well as corporate tax rates must be competitive. This helps increase spending power for consumers and encourages businesses to stay legit as well as to invest! It helps attract FDI as well, of course - and bolsters the business case for foreign OEMs to localize.
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Reduce interest rates: In a global market which is increasingly automated and tech-driven, the cost of technology and talent is not too different across multiple markets. The cost of finance however, differs vastly - and can make or break a business case. Already, the power, water and infrastructure in India is sub-standard compared to even economies like Malaysia, Thailand etc. Add to it the high interest costs and no domestic maker will be able to compete in the sector. There is a critical need therefore to make the environment suitable for businesses in these areas to grow.
If you made it this far, I'm really impressed. I wouldn't have managed it, I reckon. Thanks for reading - and please don't hate me for wasting 15 minutes of your day!