It has been 2.5 months and 3300 kms - a good run with my Opty. Everything was perfect except for a scratch on the rear door because some idiot cyclist decided to use my car instead of his brakes for stopping! (I hated the guy for the scratch, but I hated him even more as the car was parked in my building's parking, and I was tinkering inside the car!)
Apart from the scratch, things were perfect - that is till today!
Today afternoon, I was driving back from Mumbai on the Mumbai Pune Expressway. The road had a little traffic and it was a bit cloudy. I wasn't in a mood for fast driving and was cruising along between 80-110.
About 8-10 kms before the first toll booth, I suddenly felt the car pulling towards the left, and the steering became very dull. Alarm bells rang in my mind - probably a puncture - gotta keep the car under control and stop!
Thankfully the vehicle is very stable and nothing untoward happened. I was able to get the vehicle into the safety lane quickly within about 100 feet (again, pretty good braking and stability during braking - didn't miss the ABS), turned on the hazard lamps and got out to look at the cause.
As expected, the front left tyre was flat (completely flat, not slightly deflated). This meant that the puncture was pretty large, otherwise in tubeless radials, the tyre doesn't deflate totally all of a sudden.
I got the tools and the jack out, removed the wheel and put on the spare. One of the nuts was exceptionally tight, and not just for the initial loosening, but right till the very end. The socket wrench slipped twice and scratched the alloy and my hand too! (Probably an issue with the nut threads - gotta get that checked)
Then I drove on to the HP fuel pump just after the toll booth. There at the tyre repair station, the mechanic put soap water on the tyre and filled the tyre with air to find the puncture. And lo behold - the tyre was flat in a flash. There were no punctures along the treads, but there were cracks along the outer side, and that too in a localized area - not along the circumference.
This puzzled me and the mechanic as well. He tried to search for a explanation for this, but was bamboozled. There were no external damage marks or scratches. The vehicle was in motion when it happened, and all other tyres and the side of the vehicle were absolutely fine. He offered to patch the tyre and put a tube in - I refused. No risks when it comes to tyres! I put the wheel into the boot and drove on to Pune and straight to my Chevy dealer. The manager Mr. Prashant Pore came to see the issue. He too was flummoxed. He looked at the wheel, inspected the cracks and reached the same conclusion that the cracks were definitely not from any external damage or puncture. He has asked me to visit the service center and contact the Works Manager there (he has promised to put in a word with the works manager). So lets see what happens!
A few observations regarding the puncture and the reasons for the puzzlement :
1. Normally when the tyre gets damaged on the side, it is due to some obstacle, rock, pothole, jutting rod etc. When a protrusion hits the side of the tyre, it normally damages the wheel from the outside and leaves circular or spiral grooves / marks along the tyre.
There was no evidence of external marks / damage along the side!
2. When the car is travelling at a decent speed, if there is any side damage, there is a high probability of the rear tyre hitting the same object or having some evidence of damage.
The rear left wheel is absolutely fine. I was also on the expressway (concrete road) and there are no potholes there.
3. In a moving vehicle, damage to the side will happen along the circumference, and not remain localized.
Here, the damage is localized to a 3 square inch area - there are 3-4 deep cracks not along the circumference, but perpendicular to it!
4. I was travelling at around 100-120. If there would have been some impact on the left side, there would have been much more damage to the vehicle, rear wheels etc and I would have noticed much more than the dull steering and the left pull!
Here are a few pics of the cracks. (The tyres are the stock Apollo Acceleres) Your comments are welcome.
EDIT : After one more burst tyre later, I realized that the issue was getting caused because the side walls were too soft and if the air pressure is less, they end up getting very close to the road and any debris / obstacle tears it up.
The solution was to keep the tyre pressure NOT at 28 as recommended but rather as follows :
Front : 33 (warm)
Rear : 32 (warm)
By warm I mean at about 4-5 km normal driving (the distance at which I get a good calibrated air refill)