Had given the car to Devabhai in Chembur (A good 19-20 kms away from my home) for the rack repair. Thanks to Bhpian Genesis for the reference. Devabhai quoted 6.5k for the rack. I handed over the keys and the car to him after a brief test drive. The car was overnight with him for 2 days. Along with same he diagnosed the broken sub-frame mount & bad brake pads for the front which were on their way out. Both the other two things were diagnosed by Honda as well so it was nothing news to me. I asked him to put in Nissin Brake pads at the front and told him to replace the mount only if it was not more than 3k in cost. He was able to procure the pads and the mount for a reasonable cost and replaced same.
Total cost for all the work done was 13430 Rs.
Rack repair – 6500
Nissin Brake pads – 3150
Sub-frame mount – 2530
Disc skimming -400
Power steering oil- 350
Brake pads Labor- 500
Honda had quoted 18k just for rack repair so for less than the cost of rack repair at Honda I got 3 jobs done.
The front discs were skimmed and alignment was also done (450), cost of which was included in the rack repair amount. I had also asked for the misaligned rear bumper to be fitted back properly and he did a very good job with same. The steering wheel had to be opened, believe me I had never seen the Civic’s steering wheel being opened before at any alignment jobs. Seems the steering was not keeping straight while the wheels were. So they disconnected the battery, disconnected the air bag and adjusted the steering.
All in all decent work was done though there were some goof ups. The tie end rods were put on the wrong side by Deva’s assistant since they were marked wrong. The tie rod which should have been put on right was marked as “L” and the one on the left was marked as “R”. This became apparent when they were trying to get the car to the alignment shop and the steering just wouldn’t turn. Deva asked his assistants to swap the left and right tie rods and the steering just turned fine. I later on verified with images from the web for the Civic’s tie rods and they matched the position in which they are fitted now.
Another mistake made by his assistants were that they filled the power steering reservoir to almost at the top and when I reached home and opened the bonnet I found the oil had spilled and was also smeared on the belt below and at the top of the bonnet as well. I removed the excess oil next day so that it’s just as the top “Max” level. Another thing I was not that happy about that the lower of the rack was not cleaned and still looks oily as If it’s leaking but I guess nobody is perfect and even though I found the cleanliness part was shabby i found the jobs undertaken were well done
Some observations after the repair.
The steering now feels firm and a bit on the hard side but feels good to hold.
When the car was started first time during the day there will be a distinct shudder which now is gone, I believe this is due to the replaced mount.
There is no more power steering whine now during cold starts. This was present at before too.
The clutch judder while in reverse has significantly reduced, I believe this is due to the mount as well maybe because the engine and tranny are more aligned with each other due to the new mount. I am simply guesstimating this and it might not be a fact.
The metallic thunk sound, was heard once while going over my usual road where I take a right turn and the right wheel goes over a pothole but I believe the intensity has reduced to a much lower degree. Again I believe the new mount is the reason behind this but I will still verify this over the next few days.
The car now feels much tight and newer and I have found myself trying to push it harder and faster now that the rack is repaired and has 6 months warranty :-)
Some pics .
The old busted Sub-Frame mount.
The skimmed discs.
The tie rod being replaced.
The tie rod. This is the right side. Notice the “L” marked on the rod.
The bumper refitted and now looks factory fitted.
The steering opened for the alignment job.
The oil level now in the reservoir.
Also picked up a water spray for 50 bucks to clean the insides of the bonnet etc for 50 bucks. Bought this from the guys who sell stuff at signal’s etc.
So in the end i again spent a sizable packet at the beginning of the year and i am just tired of thinking what the rest of the year might bring. But whatever work done except maybe the rack which is dubious the other stuff like pads, mount would last 2 years min so i have those fewer things to worry about.