So, finally I have a chance to do an unplanned replacement on my Etios ( After 71,000 kms of zero unplanned replacements ). Yes, the Diesel fuel filter of the Etios is going to be replaced for the first time. With other manufacturers, this is replaced every 20,000 kms as a periodic replacement though. So, if that's a criteria, even this cannot be considered an unplanned replacement.
First, the 70,000 kms service update and then I will come to the fuel filter story.
Highlights- Timely service
- Fuel filter was replaced for the first time in 71,000 kms. In some cars that I know of, it has lasted till 1.5 lakhs kms. In comparison, fuel systems used in other brands forces the fuel filter to be replaced every 20,000 kms. This is because Toyota uses the Denso fuel system with lifetime fuel filters instead of the Bosche fuel systems used by other brands.
- Fuel filter cost was a meagre 828 INR, with an additional labour cost of 238. In comparison, the new Swift and Amaze fuel filter replacements costs comes to 3000 plus every 20,000 kms! This is because the whole catridge is replaced instead of just the filter.
Cost Split-up- Labour Costs
- 70,000 kms service inspection - 1,155 INR
- Fuel Filter Replacement - 238 INR
- Parts
- Oil Filter - 400 INR
- Fluid windshield wash - 3 packs - 102 INR
- Diesel Fuel Filter - 828 INR
- Oil Filter Gasket - 47 INR
- Toyota Synthetic Oil - 3109.16 INR
- Taxes - 822.68 INR
- Total Cost - 6701.8
Had I used the stock Toyota mineral oil instead of the synthetic oil ( that I specifically requested for ), the Total cost would have been 6701.8 - 2254 =
4447.8 INR
If I didn't have to replace the fuel filter at 71,000 kms ( as is the case with most Etios' Diesels that I know of ), the maintenance cost for 70,000 kms would just have been 4447.8 - 1215.48 =
3232.32
Had I opted for the
SMILES pack where I pre-pay for the next service, I would have saved another 10% on the service cost. This time, I didn't want to spell out liquid money since, I didn't want to lose out on liquid money.
The fuel filter story.
( will be useful for all Etios Diesel owners )
My odo reading was at 71,000 kms ( service delayed by around 1,000 kms )
I was travelling from Bangalore to Kochi. The filling was done from Shell, Bannerghatta Road. Around 150kms into the drive, the fuel filter warning light came up. It was staying ON even after I stopped the car, and restarted the engine. Normally, it goes off after a couple of seconds after we turn ON ignition. There was no symptoms at all as far as the drive quality was concerned. Power was good as always, and there was no missing or vibration.
So, stopped the car and called up Toyota 24x7 Roadside assistance ( it was after 12am ), and they redirected me to Anamalais Toyota, Salem's roadside assistance. They asked me for any symptoms and since, there was none, they asked me to drive slowly to Salem which was around 20 kms. In the meanwhile, they also reached the place ( around 20 minutes after I reached ).
First, he removed the tube from the fuel filter and started pumping the fuel to a bottle using a manual pump placed near the fuel filter. He inspected the fuel that came out and told that there was a drop of water and a bit of dirt that came along with the fuel. Since, there was no significant amount of water, and since there was a slight bit ( lesser than a drop ) of dirt on the fuel, he told that the fuel filter is clogged.
I asked to replace the fuel filter on the spot. But, he told even though he brought the spare filter, he did not bring the tools to replace it. :( So, he did some more pumping out of the fuel and told me that it would be good for me to drive till Kochi. After the cleaning and resetting of the dash warning light ( the whole experience took around 1 hour from the time he reached the spot ), I was good to continue the journey again.
I didn't take the vehicle above 100 kmph after that. Was cruising on 5th gear on 90-100 kmph speeds for the rest of the 500 kms. Around 400 kms into the drive, the warning light came back again. But, decided to continue till Kochi since there was no symptoms at all.
Gave the car to Kochi Nippon Toyota and they informed me that the fuel filter is clogged and need to be replaced. And I said yes to it.
The Good Points- The proactive warning light on the dash much before the vehicle started giving any symptom.
- The durability of the fuel filter - lasted upto 71,000 kms which even though low by Toyota standards, was much better than other manufacturers whose fuel filters have to be replaced every 20,000 kms.
- The cost of the fuel filter which was just 828. In comparison, Honda Amaze and the new Swift Diesel fuel filter replacement costs amount to 3000 plus.
- The responsive roadside assistance and knowledgable people guiding me as to what needs to be done and what shouldn't be done.
- The technical know how of the night shift person who came to my rescue was confidence inspiring.
- The speed of service.
- The fact that fuel filter spare was available with the roadside assistance because the service center supply would be closed at late night.
The bad Points- The fact that the service personnel forgot to bring the tool to replace the fuel filters if needed.
Other Tips for Etios Owners.- If the fuel filter light stays on, it would most probably be a case of clogged fuel filter as was the case with me.
- The Normal life of the Toyota Diesel fuel filters are more than 1 lakh kms. It can be shorter than that depending on the quality of fuel that goes inside. Myself being a regular traveller sometimes have to fill Diesel from remote locations.
- If the fuel filter light starts blinking, then that could most probably be due to water content in the fuel. Stop the vehicle asap, and ask a service personal to visit you and clear the water for you.