I bought the dual channel box for my 6-speed crdi i20 TODAY! This is my story:
Here’s the gist if you don’t want the full review:
0. Big thanks to Sushil Chavan and the rest of the Race Dynamics Team for help with installation and for making this wonderful product!
1. The dual channel box cost INR 23,000/- (Pune, Car Cupid, demo by Sushil Chavan from Race Dynamics)
2. The turbo boost sensor is placed under the air intake and is inconvenient to switch out
3. Engine noise changes (very slightly) in E and P1 modes (didn’t notice change in P2)
4. P2 mode power-increase is as noticeable as power-drop in E mode
5. At least today, I don’t regret buying this box
Here’s the full review:
I got the i20 on 8th Jan 2014, so I had to wait and do a few miles on the car before getting the RD box. (I'll upload an owner's review soon.) By the time the box arrived (today), the car had done 1767kms.
I got the RD dual channel box for 23K from Car Cupid, Pune.
Sushil Chavan from Race Dynamics was there to install the box and explain its working. The dual channel box controls rail pressure as well as turbo boost, which means the rail pressure sensor and turbo boost sensor need to be rerouted via the RD box. This was Sushil's first time installing the box on an i20, so while the rail pressure sensor was very straight forward (check pics)we had to hunt around for the location of the turbo boost sensor, which is -- very inconveniently -- placed right under the air intake pipe.
Connecting the rail pressure sensor was easy. For the turbo boost sensor, he had to reach the underside of the air intake pipe from between the rubber pipes right besides the rail injectors... it was awkward. For a DIY installation, I would recommend doing it when the engine is cool.
Once we knew where the sensors were, installation took less than 10 minutes, and even then, most of the time was spent waiting for the engine to cool down enough to allow Sushil’s hand to snake its way towards the turbo boost sensor. The box was then just placed in the corner of the engine bay besides the air filter while we went for a test drive.
At this point, I will want to thank Sushil Chavan and the RD team for help with installation, and in general for this wonderful product they are making. I am proud of you -- an Indian company -- for making such high quality products.
On starting the car, there was absolutely no issue with any sensor, no warning lights flashed on the display. He changed modes while the bay lid was open so I could hear the change in engine noise with each mode. I only noticed a change in E (economy) and P1 (performance 1) modes (when changed from S (stock) to that mode). We changed the mode to stock and drove a couple of kilometres to the highway. Unfortunately, there was absolutely no scope to open up the engine as the highway was busier than SBI’s Paud Road branch at 10am (I know, I know, not everyone will understand this reference -- it was damn busy). In what little distance we managed to open up the car, I felt a difference only in E and P2 modes, while the improved response in P1 was noticeable only when I compared each mode accelerating from a complete stop. RD recommends P1 for the city, but P2 is very tempting. I drove nearly 60kms today with the box installed, and I was expecting to have one of these moments…
… but I didn’t. The box is good, but don’t expect magic from it. Don’t expect the i20 to run like a 1.9TDI Octavia.
Once, I changed from P2 to E mode and I don’t really know what I did, but my engine stalled in the middle of the highway. Luckily, I had enough sense to coast it to the side of the road. I suspect the engine was unhappy with the sudden cut off of power (turbo) in E mode, with me pumping the accelerator all the way in a higher gear. I’ll keep an eye out for that one!
My i20 seems to make a clanking noise at certain speeds at certain RPMs (generally before the turbo kicks in). This has nothing to with the RD box as the car was making that noise since it was new. The service engineer at the HASS said it was a normal sound. I think I need a second opinion. The RD box has neither increased nor decreased this noise.
The most noticeable change in engine response is in the low RPM range, especially in the second gear, which, in the stock mode, is as bad without turbo as it is good with turbo -- which is the same as saying the turbo lag in second gear kills the driver: death by boredom. Which the turbo kick-in RPM still remains the same, it is reached much quicker, giving the impression of reduced lag. That said, and I cannot say this enough: P2 mode is pretty awesome. RD claims power increases of up to 40% in P2 mode, but for us day-to-day users, it doesn’t mean much. What matters is the feel of power on the road, and while I cannot quantify that in terms of a percentage, is certainly noticeably and pleasantly improved. It also means that while the box won’t necessarily increase the top speed, it will certainly get you there quicker, a fact I noticed at one point in the test drive when I asked Sushil to change from P1 to P2 while I was in the turbo range and I felt no difference in performance for a while – and suddenly realized I was doing 140kmph in 5th gear…
This is only an initial review of the RD box. I will stay active on this forum with periodic updates as I use this box more. So if you ask me today if the box is worth 23K, I will say I don’t know, but at least today, I am not regretting spending that money on the box instead of buying a new phone.
Here is a parting picture:
Thanks and regards,
-- jdr