After a long time! Well my Pulsar 180 is doing great and has clocked almost 22500 kms. Time for some serious mods!!
As you can see from my ownership thread my Bajaj Pulsar 180 UG4 is an October 2010 model. I was always quite keen on carrying out certain useful modifications to my bike. The modifications I intended to carry out were as listed below:
i) Upgrade to Rear Disc brakes: The new pulsars 180’s 130mm mechanically actuated rear drum brakes lack the bite and fail to give enough confidence during cornering
. Moreover they have an inherent problem of brake fadeout especially during summers and the stop and go city driving.
Hence the easiest solution was to plonk the new 220F’s BYBRE 230mm rear disc setup in my bike. Since the 180 UG4 and the 220F are based on a common platform, interchangeability of most of the chassis parts and many engine parts is possible.
Status: Modification done and successful. Full description of mod along with pictures coming up below.
ii) Adding an Oil Cooler: The oil cooler setup on the P220F is a direct fit on the 180 UG4. Since the new 180’s engine crankcase was communized with that of the 220F, the oil cooler addition is easily possible.
The advantages??
Well, the addition of an oil cooler shall keep the engine cool under consistent high speed driving and avoid situations when the engine tends to get rough due to high oil temperatures. Since 80% of my driving is at speeds above 85kmph on National Highways, I think it’s totally worth it.
Status: Yet to be carried out, waiting till the next service due in the month of March 2015.
iii) Upgrading the headlamp bulb to 55/60W H4: Another weak point on the new 180 UG4 is its headlamp. The headlamp has a poor light spread and the 35/35W headlamp is just not sufficient. I just hate aftermarket HID’s and shall not be going for any of that nonsense on my machine.
What I have planned is no doubt pricey, but I’m confident that it shall prove to be quite reliable in the long run. I plan to use the 220F’s three phase stator coil along with its rectifier on my bike, using a modified Bosch relay kit to give extra power to the bulb without compromising on the brightness of the bulb.
Status: Yet to be carried out. To be thoroughly investigated technically for feasibility.
iv) Additional oil pressure/air filter choke/temperature sensors: I want to add these sensors to my machine, though I’m still working on it. Not quite decided on the same yet.
The rear disc brake addition has been completed with great success. A detailed description along with pictures coming shortly. So stay tuned.