Team-BHP > Motorbikes
Register New Topics New Posts Top Thanked Team-BHP FAQ


Reply
  Search this Thread
15,842 views
Old 14th November 2017, 13:09   #1
BANNED
 
Join Date: Nov 2016
Location: Kollam
Posts: 2,018
Thanked: 6,636 Times
DIY: Pulsar 220 Handle Bar Conversion for an upright riding position

Hi All,

Thought I'd share this DIY mod I've done on my P220 with the help of a friend.

Requirements:
  1. Bajaj Discover 150F/S Handlebar, Holders and Spacers
  2. Bajaj Avenger 220 Brake-line and Clutch cable.

Procedure:

Drill holes on the stock upper T plate taking into consideration clearance for the 22mm cone-set bolt, if you pay close attention to the below photo you can observe a reference line drawn just above the bolt.

DIY: Pulsar 220 Handle Bar Conversion for an upright riding position-20171112172039_img_008301.jpeg

As for the switch-set, you may drill holes on the handlebar to match the position pins inside the switch-set or you can just tap the pins so that it goes in and then use 3M double side tape to ensure that they stay in place, which is what I have done.

Purpose:

Upright riding position, after putting close to 10k km's on the CT100B I just loved the riding position which reminded me the Hero Honda Karizma and decided to go for this.

Downside:

If you're a function over form guy, then none to be specific as there is no fouling with fairing present.

As for downgrading from steel braided lines to rubber ones, well I personally haven't noticed any drastic differences, and a shout-out goes to Bajaj for providing Banjo bolts and copper spacers within the brake-line packet.

Looks:

You get to be the judge of that;

DIY: Pulsar 220 Handle Bar Conversion for an upright riding position-20171112171533_img_007902.jpeg

DIY: Pulsar 220 Handle Bar Conversion for an upright riding position-20171112171644_img_008001.jpeg

DIY: Pulsar 220 Handle Bar Conversion for an upright riding position-20171112172059_img_008401.jpeg

Last edited by ashwinprakas : 14th November 2017 at 13:13. Reason: Info about Switch-set position pin.
ashwinprakas is offline   (6) Thanks
Reply

Most Viewed


Copyright ©2000 - 2024, Team-BHP.com
Proudly powered by E2E Networks