Got the 4th service completed over the weekend. The odo reads 24,800 odd kms in exactly 2.5 yrs.
Not been riding much in the last few months as weekends are either busy with personal commitments or i'm finding it tough to wake up early which is otherwise a daily routine to catch my office bus very early in the AM.
There was a bit of squeak that was bogging me for a few weeks so got that checked out. Turned out that the timing chain tensioner needed adjustment. Got the adjustment done along with the vacuum synchronization. Vacuum sync is done to maintain uniformity in the fuel being sprayed by the injectors and also ensures both cylinders are firing correctly. The readings were slightly off and in no way compromising performance of the bike.
After the vacuum sync, i was requested to replace the roll over sensor damper (more on this
here) as there were complaints from other owners about their bikes engine shutting off at a particular RPM. To replace this unit, the fuel tank is removed and the damper is replaced. Took around 10 mins for the replacement since the fairings and tank were already off the bike for the 4th service activities.
In addition to the above, engine oil was replaced with Motul 7100 (fully synth, 4T, single ester, 20W50), rear brake pads were replaced, both front and rear brakes cleaned and serviced, battery checked and found healthy, brakes bled and fluid topped up with DOT4 brake fluid (Motul), clutch cable lubricated, chain adjusted and spark plugs cleaned and checked if replacement was required.
The spark plugs were good so they were not replaced. Air filter was cleaned and plonked back in. Coolant was within the required level so no top-up was needed. I however used the 3M engine flush (Rs. 130/-) which was recommended for smoother engine performance and to remove any unwanted deposits. The 50ml solution was poured into the engine and the engine was set to idle for 20 mins with occasional revvs to ensure proper circulation. After this the oil was drained out and replaced with a fresh oil filter and oil.
The chain and sprockets are due for replacement. I almost bought the DID chain and JT sprockets (listed in my previous post) but the $$ rate put me off. Will buy the Rolon equivalent for some 8k odd bucks next month. It has been tested extensively and has good feedback. I will be replacing the chain and sprocket in a couple of months (or when the odo reads 26k kms).
Total service cost me Rs. 4200/- excluding cost of oil (2 liters of oil cost me Rs. 1400/-) inclusive of Rs. 2000/- for labor.
Edit - I would recommend fellow owners to get their clutch cables cleaned and lubed as often as possible. A cleaning agent from a pressurized can was sprayed into the cable till all the gunk (i was horrified to see so much black muck) flowed out from inside the cable. I dont remember the spray but it was a clean+lube.