WIP - Noob guide to fitting DNA Springer front end on Bullet Good progress today and we made a few discoveries along the way. Fitting the springer onto the stock neck went smooth for the most part. Here is a list of the changes and alterations done during install and those left to do.
- As mentioned earlier, the lock nut of the springer was reduced by 2/3rd of an inch so that it would fit on the stock neck of an RE. We figured that it would have to be further reduced by another 1/2inch so that the handle bar risers can fit in it's slot properly on top of the springer base.
- Ball bearings and cone nuts - stock parts from my Machismo was used.
- Front axle kit that came along with the Springer is a bit thick than that would go on the stock 19" wheel and bearings, so either this will have to be lathed and made thinner, or a Rear wheel axle with some alterations will have to do. We did a temp fit with an old rear axle, but it is a little too short for what we need.
The length of the springer is around 2" over stock bringing it to a total of 25 inches as compared to the stock fork tube length of 22-23" on a Machismo. Thats an additional 2-3" added to the front ground clearance, which I am not comfortable with. We will have to increase the length of the front chasis tube and also rake the neck to a minimum to compensate for the additional length.
WIP pics attached.
Other things left on the project -
Elevating the tank.
Fitting the forward foot controls.
Increase the rear swing arm length by 6-10" and width to fit a wider wheel 15" 150/80.
Wider front tire. Size undecided.
Relocating the battery and left side box switches under the bike.
Custom exhaust - single or double long straight tube.
Paint and polish.
Custom fenders.
Merry Christmas everybody.
Last edited by jocreative : 25th December 2010 at 21:07.
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