Re: Maruti S-Cross : Official Review Hello everyone, please help me with your wisdom. Its the 1.6 Flywheel and Clutch system at it again. Sorry if the post is longer than expected, i want to give full view of the circumstances from my end.
The car was acquired at 54K KMs on the odo.
The clutch failed me at 65K KMs, a worn out slave cylinder/bearing was the culprit. The Bearing, Clutch plate and the pressure plates were changed, this was done at a FNG nearest to the breakdown place, its a bit far from my home - i was fortunate enough to find all the necessary parts. The flywheel was deemed alright back then.
At ~75K on the odo i started hearing mild 'gurgling' noises. We went on a road trip to explore the beauty of western ghats, the route taken was Mumbai - Lonavala - Pavana Lake - Mulshi Lake - Thamini Ghat - Paili and back to Mumbai Pune expressway.
While most of our trip was worry-free, i started hearing these 'gurgling' noise coming from the engine compartment after crossing Pali. Approximately at the same time, i felt an unusual sensation at the clutch pedal (a grinding kind of sensation). We drove on for 3-4 Kms the noise did not settle, thereafter I parked the car to the side of the road, opened the hood to locate the source of the noise but, couldn't understand what was wrong - the brake/clutch fluid levels were at max and the engine oil looked sufficient.
I turned-off the car, turned it back on and this time the gurgling noise had lowered down considerably. We pushed on as the gears were changing just fine, but there was a minor noise.
Next day, i visited MASS and handed over the car to them to investigate the source of the noise. After a few hours of investigation, they deemed that the gearbox will need to be brought down to check the flywheel.
The gear box was taken down, flywheel inspected. Its a dual-mass flywheel, ideally there shouldn't be much play between the two discs and the discs should come back to the same position once pushed in opposite direction. My flywheel simply did not have much resistance when the discs were pushed in the opposite direction nor did it revert back to its original relative position. The flywheel is gone. New flywheel is 34K. Maruti labor charge is close to 8k (makes me want to cry).
Now, they are saying to replace the pressure plate and the clutch plate as well. Its just been 10K Kms for the clutch and the pressure plate. When i checked why they want to replace them, the answer i got was 'the clutch felt a little hard while driving' - the 1.6's clutch is heavy. Coming to the question itself - if a flywheel is getting worn out will it impact the life of clutch+pressure plate? Considering the current clutch+Pressure plate have just had 10k kms covered so far, does it make any sense to replace them? A new set is costing close to 20K. If i put a new flywheel, will the clutch system be bogged down as the flywheel is new and the Clutch+Pressure plate 10K kms old?
The car in question is driven every day. My wife takes it to her office about 6k one side and i dont think she ever gets to go above 3rd gear in her commute.
Last edited by Happyrev : 24th June 2025 at 14:16.
Reason: Minor cleanup
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