A Tale of a Tyre Burst, Mahindra RSA & the Unexpected Tyre Hunt
This unfolded on a Saturday evening around 9:30 PM, near the notoriously narrow railway crossing in Olavakkode, Palakkad. With the Vishu festival just a day away, traffic was at its chaotic peak. As we approached the crossing, the gates started to close. Choosing to wait rather than force my way through, I halted the vehicle—a decision which, in hindsight, set the chain of events into motion.
When the gates reopened, the typical Indian chaos ensued. Vehicles from all sides—two-wheelers, autos, cars—rushed in, creating a traffic deadlock. In an attempt to break this deadlock, I maneuvered into a tight spot, trying to make way for oncoming traffic coming from the wrong direction. In doing so, I came too close to the railway wall, and while passing it, heard a faint scraping sound.
Thinking it might be a minor graze, I continued for barely 100–150 meters when the
TPMS (Tyre Pressure Monitoring System) sent out a warning. The front-left tyre pressure plummeted rapidly to
5 PSI. I immediately halted and got out to find a massive cut on the sidewall, making the tyre completely unusable.
Stranded with Family & a Stuck Stepney
With family, including kids, in the car, I got the toolkit out. Jacking up the vehicle wasn’t easy due to the
awkwardly placed anchor points. After struggling through that, I loosened the bolts and reached the stepney—only to hit a dead end.
The stepney had a small plastic cover concealing the nuts, secured by a tiny screw. That screw refused to budge. Despite using the provided screwdriver, it wouldn’t turn. Worse, the groove stripped completely. A passing two-wheeler mechanic also tried—and failed.
Enter Mahindra Roadside Assistance (RSA)
At this point, I turned to the Mahindra RSA. The windscreen sticker proudly displays a toll-free number, which I promptly dialed. After giving my details, the agent told me I had called the wrong RSA number for the Roxx variant, and redirected me to another toll-free number.
This second number said they'd connect me to the concerned team, warning the call might drop, and provided yet another backup number. As expected, the transferred call wasn’t answered. I hung up and called the backup number,
waited for over 10 minutes, with no response. I kept trying until I finally got through.
On explaining the stuck screw situation, the person on the line didn’t sound optimistic. Meanwhile, a kind passerby called a local mechanic, who arrived within 10 minutes and miraculously opened the screw in under 7 minutes.
Nearly
50 minutes after my first RSA call, I rang them again to inform that help was no longer required.
But Wait, There's More: The Tyre Hunt
With the tyre beyond repair, I now needed a replacement. Simple, right? Think again.
The Thar Roxx comes with
255/60 R19 CEAT tyres, which, as I shockingly discovered, are not available in the open market.
No CEAT dealer in Palakkad or Coimbatore had it.
Even Mahindra service centres didn’t stock them.
I even explored switching to
MRF tyres for the stepney. Though the MRF website lists the tyre, none of the local dealers stocked it either. The service manager at Mahindra’s Mundur branch promised to help source it from somewhere. In the meantime, the CEAT dealer from Palakkad called and said he is sourcing it from his Bangalore circle and will deliver it by Thursday, one day prior to me making the trip. Hopefully that materializes.
Key Takeaways
- Don’t assume that 4x4 off-road tyres are invincible. Be prepared for eventualities.
- Six months post launch, if a spare tyre isn't available, Mahindra really needs to revisit its supply chain planning.
- RSA is unreliable when you need it most. Merely reaching the right person can take close to an hour.
- A single screw can bring the whole system to a halt. A basic DIY task like changing a tyre can be completely derailed by a poorly designed component.
What started as a simple decision to wait at a railway gate ended in a cautionary tale of design flaws, supply chain gaps, and support lapses. Mahindra, there’s a lot to love about your product—but your support ecosystem needs serious work.
Safe travels, folks—and double-check your stepney setup!