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Originally Posted by Chanderjeet What model did you restore? |
1986 Mahindra CJ500D 4x4
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Originally Posted by Chanderjeet Are you happy with the vehicle? |
Yes, very happy
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Originally Posted by Chanderjeet What would you do differently if you could re-do the build? |
Do a proper anti-rust treatment & body work at a good garage equipped with paint booth and better facilities
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Originally Posted by Chanderjeet What problems did you face after the build? |
Most of them were niggling problems. Here are a few :-
1. Bottom radiator hose used to get rubbed by the belt and tear. Problem solved by opting for the OEM lower hose and OEM fan belt from M&M.
2. Jeep used to pull towards left while breaking. Opened and serviced all brakes and lubricated them.
3. Radiator used to lose water quite often due to a small leakage. Solved by adding a teaspoon of turmeric powder (Haldi) in it. Its holding fine till now. In the process of getting a new Radiator made.
4. T-Case lever used to slip every now and then to Neutral. The problem still persists, planning a t-case service in future.
5. Front prop-shaft had a typical clinging noise when the vehicle was in motion. Problem sorted by doing a lathe work on the shaft.
6. Starter motor refuses to work if the vehicle is hot (run for 15 - 20 kms at a stretch). Problem persists. Finding out a solution for it.
7. Oil drips from the engine oil sump. Looking for a suitable gasket.
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Originally Posted by Chanderjeet What would you suggest to a newbie, a Rebuild or buy already-built? |
I'd suggest Rebuild.
It's a tedious process but Rebuilding a jeep would teach you a lot of things. At times you will be frustrated and tempted to sell off your jeep. Many a times, you will also curse yourself for buying a 6 decade old junk and spending money on it. What I'd recommend to a jeeper is - Get the basics sorted out. Ensure that all the oils are changes, joints are lubricated, get the electricals sorted and drive around the jeep for some months initially.
Make a list of what you want to do with the Jeep (keep it stock or modify it with bigger rubber, lockers, SPOA etc). Also list the merits and de-merits of each modification and take a call. Sort out one thing at a time and enjoy the jeep.
Hunt for a good jeep mechanic or someone who has worked on older vehicles. Sit with him to understand what your jeep needs and how to go about it.
Most importantly, go through all the restoration threads on team-bhp. Touchbase with senior jeepers (read UBS, Behram sir, Arka, Suresh Stephan, Vinay Thomas and many more), share your jeep's photographs and ask for advice. The more you ask, the more you will be enlightened.
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Originally Posted by Chanderjeet Would you do it again? |
Yes. But in a proper way this time

Have learned from my mistakes.
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Originally Posted by Chanderjeet Why do you / don't you use your jeep as a daily runner? |
I used to use my Jeep earlier as a daily drive(30 kms from house to office). However, I have changed my job and train is faster and convenient for me now. I do drive my jeep on weekends for 10 - 15 kms.
The problem with my jeep is the speed. Even with a 47/11 crown pinion, its lethargically slow on highways. Guess the B275 was never made for road. On ghats, where other vehicles can climb with considerable speed, mine chugs like a loaded truck. Still looking for options to improve this. If nothing works out, engine change looks like the only option.
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Originally Posted by Chanderjeet What would you do to make is more dependable? |
I remember a line written by Behram sir on my jeep rebuild thread, he said "
There is nothing much to go wrong in the whole vehicle as there is nothing much in the first place "
I can depend on my jeep if I turn a blind eye towards the niggling problems. Never has it failed me or made me stranded anywhere except for the oil sump breakage at MGE which was a driver error.
Even on my weekend trips to our farmhouse (which requires engaging 4WD most of the times), the Jeep effortlessly takes me to the farm and back home without any problems.
Heck, I have carried Tiles, bricks, cement gunny bags.. even a 3 piece Sofa set

to my farm house (read 15 kms on-road & about 7 kms on 4WD lo-range) without any problem. The 90 w.b does translate to more space when you need to move stuff around.
All in all, I am happy to have it as a second vehicle but it surely is not the first and only vehicle.
Hope this is helpful. All the best for your hunt and do keep us posted.