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Old 26th March 2021, 15:38   #1
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Unusual testing apparatus on a Maruti | EDIT: It's a wheel force transducer (WFT)

At first sight I thought its something which will qualify for weird and wacky mods thread. But on a closer look it seems some sort of test kit. The antenna sort of thing was on all 4 wheels. Can someone throw some light on this. It was a HR-26 registered vehicle (with 'on test' sticker) in Pimpri (Pune) city.
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Unusual testing apparatus on a Maruti | EDIT: It's a wheel force transducer (WFT)-20210325_131938.jpg  

Unusual testing apparatus on a Maruti | EDIT: It's a wheel force transducer (WFT)-20210325_131934.jpg  

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Old 26th March 2021, 16:04   #2
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re: Unusual testing apparatus on a Maruti | EDIT: It's a wheel force transducer (WFT)

I think those things on the wheels are Wheel force transducers (WFT). It is a multiaxial precision measuring system used to measure and capture data from a rotating wheel.

Unusual testing apparatus on a Maruti | EDIT: It's a wheel force transducer (WFT)-1.png

Quote:
What is a wheel force transducer?
A wheel force transducer is a major constituent in modern vehicle development. It is a multiaxial precision measuring system – mostly a 6-component measuring system – that captures three forces and moments on a rotating wheel.

What is a wheel force transducer used for?
Wheel force transducers are designed for use in the development and testing of complete chassis and chassis components of different vehicles such as passenger cars, SUV, commercial vehicles, race cars and industrial vehicles. During measurement, a wheel force transducer replaces a standard wheel and measures the forces and moments acting on the tire contact patch.

Wheel force transducers are used for a wide range of applications in vehicle development, to:
  • Acquire road load data (RLDA: Road Load Data Acquisition)
  • Verify design loads in the suspension of a vehicle
  • Record and control data during chassis test rigs
  • Iterate on multiaxial vehicle test benches
  • Test tires
  • Develop tires

What needs to be considered when using wheel force transducers?
Since the data of wheel force transducers are used for the development and dimensioning of parts relevant to safety, it is very important to ensure a high accuracy of the data.

This holds good especially for:
  • The measurement of forces and moments of the rotating wheel.
  • The angle and angle velocity of the rotating wheel.

The accuracy of the data measured by wheel force transducers are mainly defined by calibration procedures.


What are the advantages of wheel force transducers within vehicle development?
Using the interface loads from the road, the engineer designs a vehicle properly. This is because wheel force transducers measure the forces and moments directly at the interface between the wheel and the vehicle’s hub. There is no other component in between road and vehicle hub than the tire and the mechanical structure of the wheel force transducer, so this construction enables a rather direct transmission of loads.

During vehicle durability tests and on full-vehicle test stands such as street simulators, wheel force transducers ensure accurate testing and verification of load assumptions acquired from drive test conducted beforehand. For delivery of highly precise results: on the test stand, exactly the same load as measured before on the road is transmitted via the same interface and the same sensors into the vehicle.

Wheel force transducers deliver operating load data quickly and easily. The application of strain gauges represents an alternative method to measure operating loads. In this case, however, the vehicle components under test require specific preparations before one can measure. One has to bond the strain gauges to the components under test, and in addition, one also has to calibrate the components. All these further steps can be omitted by choosing the wheel transducer method.
Source: https://www.kistler.com/en/glossary/...tating%20wheel.

An application shown below:


Quote:
Precision instrumentation allowed engineers to observe how the vehicle handles stress in a variety of trials. Recording movement within the vehicle creates valuable data that can be used to tweak designs and make impressions on the final product. Bollinger created tests to observe how the vehicle handled and performed in challenging situations and these demanding tests help engineers to determine the limits of how far their designs can be pushed. Improvements to design and construction can be made, following the analysis of tests, to ensure a reliable, functional, and polished final product.
source: https://www.michsci.com/bollinger-mo...-with-msc-wft/

Quote:
Not only are WFTs an essential tool on the track, they are often used for public road durability testing, providing real environmental results. One aspect of public road durability testing is measuring the response from a vehicle when it drives over a pothole.
source: https://www.michsci.com/durability-testing-case-study/

Last edited by TrackDay : 26th March 2021 at 16:13.
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Old 29th March 2021, 13:51   #3
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re: Unusual testing apparatus on a Maruti | EDIT: It's a wheel force transducer (WFT)

Are they testing a jimny long wheel base/5 door chassis? Since EECO is already a production model.

Interesting info @Trackday, thanks for sharing.
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Old 31st March 2021, 12:26   #4
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re: Unusual testing apparatus on a Maruti | EDIT: It's a wheel force transducer (WFT)

Interesting to see a thread on wheel force transducer. One learns something new every day.

I am given to understand this equipment is from a company called ATS India (http://ats-india.net/?page_id=64). The testing in progress is apparently to generate data for various road and load conditions. This data can subsequently be used on a rig for accelerated testing of a new chassis or tyre, eliminating the need to perform immensely expensive and time-consuming real-world road tests.
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