As someone who does at least 2 visits to Pune from Navi Mumbai in a month, this is a regular sight now a days. There are 2 choke points, Amrutanjan & Lonavala Exit and the Amrutanjan point being the worse as the incline just before the bridge point is steep. No wonder the mechanics know that and are always positioned at this strategic location.
On a holiday, due to the sheer volume of vehicles the number of breakdowns are compounded.
Majority of the breakdowns are due to clutch burnouts, but a few are also due to engine overheating. Yes I have seen quite a few cars having steam coming out of their bonnet. Guess these are mostly the poorly serviced cars.
Generally on long weekends the Expressway is filled up with cars and drivers which venture out occasionally, who are primarily city drivers and have very less or no experience of how to mitigate stop and go traffic on steep inclines, generally half clutch and burning the clutch is what most resort to rather than making an efficient usage of handbrake + clutch & acceleration. Surprisingly I have seen many driving school instructors also advocating for the half clutch hold method, rather than teaching the handbrake hold method for countering inclines. Not saying that expert and experienced drivers can not stall their cars in this stretch of expressway, even they do.
Some might question that why do the clutch burn doesn't bother so much in a city like Mumbai where stop and go traffic is much worse and most drivers resort to half clutch. It is to be noted that the forces acting on a clutch is much more on an incline when once uses the clutch slipping as an anti roll back measure.
Add to that if one has the habit of not pulling the hand brake and engaging to neutral between stops, the clutch plates are bound to overheat.
Another factor is that many of the cars which head out of Mumbai and take the ghats are overloaded, I have seen strangely 7 people packed in a ritz once! this is another recipe for disaster on inclines.
My father used to drive a 1962 fiat in the 90s on the old Mumbai Pune road and not once we were stranded, for those who don't know that old highway was a narrow road which used to have notoriously steep inclines and if at all you encounter traffic you could spend at least 3 hours just clearing the ghat section. He taught me how to efficiently use a combination of brakes and acceleration on inclines and also to not be lazy and engage neutral in stop and go. But then he also stalled our Ertiga some years back, more on it later.
So coming back to current situation, here are few precautions I take while driving my 87000km run Tigor diesel on the expressway ghat section:-
- Take a halt for snacks and rest room at the food court just before the ghat commences, this helps the engine cool down after the initial expressway run.
- I generally switch off the AC if my car is fully loaded with passengers and bags, I switch the AC off just at the point where the Pune-wards arm of Old highway comes and connects to the Expressway.
- In case of stop and go traffic I make sure that the car is in neutral during halts and handbrake is engaged, as well as AC is turned off, Yes the discomfort for 10-15 minutes is a fair trade off rather than being stranded.
- Near Amrutanjan bridge hair pin bend if at all that traffic in all lanes is moving slow, I prefer to keep my car behind a LCV or a bus rather than keeping it in the lane of cars which do Jerky Sprints on the incline, The reason being most of the LCV or Buses are fairly disciplined on the inclines they engage and ride at a constant speed utilizing the diesel torque at the lowest gear thus negating repetitive clutch actions in a short span, One place where I love my small diesel engine on the Tigor is the torque and pull in such situations, while not a lot on paper, it is very comfortable puller, so in case of a deadlock slow moving traffic on Amrutanjan section, I engage on to the first & second gear and let the diesel motor do the magic with constant uniform accelerator inputs and minimal clutch-gear changes with the revs hovering between 1.5k to 2.k rpm, this is at speeds of 10-20 kmph.
- I constantly keep an eye on the engine temperature, Tigor has 6 bars for the temperature indicator, on a normal day only one bar is lit up, On spirited drives it goes up-to 2 bars, In the ghats generally it goes up to 3 bars i.e. halfway mark. Till date it has never breached the halfway mark but if at all ever it hits 4 bars then I might stop and give it a short break(at a lay-by with the engine running) to cool down. Do remember just before Amrutanjan there is a lay by area which one can utilize if you are seeing your engine temperatures go up.
- Most important tip, avoid peak hours, early morning is generally the kind of time with low traffic, avoid the time bracket between 11pm and 3am this is when I have experienced most traffic, also avoid 12pm to 3pm the stretch is absurdly hot due to the concrete surface during these hours.
- Also before commencing the ghat section take a halt at the food court and check traffic status on Google maps. If you see congestion wait till it improves, as staying back in a restaurant for an hour is much better than being stuck between trucks in the ghats.
All of this is a learning from stalling our Ertiga Vxi back in 2015, it wasn't overloaded but there were 6 on board, but then being a petrol it really didn't have the kind of grunt diesels have and we could feel that at steep inclines there was a certain amount of 'slipping the clutch' required to move it further, The car was just 21000kms old but in a 1.5 hour traffic just as we reached the Amrutanjan point the clutch gave up, my dad who never stalled his 30 year old fiat on the old roads of the ghats, was surprised as to how did he manage to get this one stalled, as he is a very disciplined driver.
Moral of the story 'What has to go wrong, has to go wrong' but some necessary steps to avoid mistakes can help.