Restoration : Part 2
OK, I forgot to number the first part just like HM didn't number the first ambassador as "Mark 1". Regardless, this is what happened next :
While I was scouring the country for parts, I also set about finding the right people to do the work as well. My father's old mechanic, Mr. F, had retired. But he is in good health and he volunteered to be the consultant. There aren't that many ambassador mechanics around, but he asked one of his old apprentices, who himself is now in his 40s, to do the work. My father's body shop person, Mr. S, had retired, but agreed to come out of retirement and supervise the work himself. So, I had a team.
The car had been lying in the garage for 10 years and had not been started since 2007 or so. So when we inspected it, we found the following (apart from restoration back to original parts):
- If the engine had jammed, we would need to rebuild and bring it to a good condition.
- No battery, distributor and the electrical systems looked OK
- Wheels were jammed and there was no brake fluid at all
- The body was in relatively good condition with rust / rot in a few places
- Upholstery was mostly ripped, some rats had done damage
- Needed a full set of tires - the old ones were worn
Mr. F reminded me that we had done engine overhaul in 2003 or 2004 - probably put new rings at that time. He felt that we may not need a rebuild. He cranked the engine with the handle a couple of time and declared that it was not jammed. He and his former student decided connect a battery, byepass the fuel tank and proceeded to start the car. Here is the result -
Yes! After 7 years of hibernation, the car started without us having to do anything with the engine.
Next up the brakes. The pads were jammed, none of the wheel cylinders worked, the master cylinder piston was rusted and jammed - pretty much nothing was working. So we had to scour for good parts and rebuild the brakes.
With brakes done, we sent the car off to the body shop to be done up under supervision of Mr. S. He started by scraping everything off the car, repairing the rusting parts and the modifications needed for the Mark 2 grill. [I explained above why I am restoring to Mark 2 even though it is a 1962 model].
I asked Mr. S to restore the dashboard for the original 1962 era meters. He grumpily told me - "well I know, I was the one who cut out the original dashboard".
The rest of the body work then got completed and given the upcoming rainy season, they quickly primered the car. I wasn't around at that time, but I presume it was standard red oxide primer.
Some more views of various parts of the restored body -
Then came the body work with putty and surfacer.
The painter is using this Duco putty for the job :
Next up, is the the final paint job. This we have not done yet. We have also not worked out the underbody coat (I want to do Wurth SaBesta as recommended by @karlosdeville in another thread). For the final paint color, we decided to use smoke grey. According to some sources, it was one of the original colors in 1961-62. Our painter also has several decades of ambassador experience and he suggested that non-metallic Autocolor would be the best choice (as opposed to old Duco or metallic colors). The first coat using color mixed by him looked like this -
I would welcome suggestions on the right shade for the smoke grey color. It is hard to look at old Duco paint charts and match colors. Perhaps more eyes will help us get this right. I am in no hurry and we will probably restart the work in a couple of weeks.
One other note on the interiors. We dropped off the seats at my father's old "hood shop". It is now a fancy accessories workshop run by the son of my father's guy, but he has a lot of experience with ambassadors as well. He will do some minor repairs to the frame, spring and the wire mesh and then rebuild the seats and the rest of the upholstery. I want to use the same seat and door board design as in the examples by @karlosdeville and @amit_v8 in this thread -
http://www.team-bhp.com/forum/post-w...storation.html
However, I am not able to find the thin upholstery materials of the era. Also, I have no idea what were the original interior colors for a smoke grey ambassador. Any suggestions here would be greatly appreciated. I have tentatively chosen a thicker buff leather type material in beige for now (will be more durable) but the seats will be of the exactly same design shown in the photos in the thread I mentioned above.