Quote:
Originally Posted by Turbokick Honda Mobilio gets 3* (9.85 out of 17 for Adult protection) has got the bodyshell integrity stable while Honda City gets 4* (12.03 out of 17 for Adult protection) has got the body shell integrity unstable (after the crash test). I understand the fact that Mobilio could have scored better had there been SBR as standard. It also loses out on 4 channel ABS & ISOFIX mounts (gets reflected in child protection scores) which are available in Honda City. |
The Mobilio also had a bad footwell with significant rearward pedal intrusion. 4-channel ABS is only a requirement for five stars but I would definitely not recommend buying a car without ABS. Even with passenger-side SBR the Mobilio would have only been slightly better, still three stars (10.35).
Passenger compartment integrity is only a one-point penalty in the test. It is applied because the car shows symptoms which cause testers lose confidence that the performance is repeatable, i.e., if the test condition was even slightly more demanding (speed/mass/overlap) they fear that there would be a difference in performance. The symptoms are indicated by multiple load paths (door sill, door and roof, depending on the car) showing signs of reaching peak loading. It does not mean that the passenger compartment has collapsed.
The general public opinion is that unstable structure = bad result. This is mostly because many cars with bad results have had unstable structure. While this is partly a cause, it is usually not the major cause of a low star rating unless the passenger compartment collapse was really bad, in which case the A-pillar displacement penalty would also be applied for example presumably with the African Nissan NP300 (not the case with the City/Seltos/Tigor etc).
In many cases of a weak result, though social media uses 'unstable structure' as a good punching bag, the loss of points may be because of other reasons like poor control of pedal movement etc. Eg. if the Maruti Swift had a perfect footwell it could have scored four stars even if it had an unstable structure, but it showed excessive pedal movement and footwell rupture). Similarly with the Kia Seltos, whose main flaw was high pedal movement and tibia protection.
That said, it's hard (not impossible) to get a five star result with an unstable structure or ruptured footwell.
This is because even if dummy readings indicate good knee protection, NCAPs apply two penalties to the knees if they see dangerous structures behind the dashboard that could concentrate forces on the knees, for example ignition barrels, steering column etc (it's another case for manufacturers moving to push start systems).
One point is reduced if there are structures deeper in the dash right behind the dummy knee's actual impact location which could cause knee injury in a more severe crash, and another is reduced if there are dangerous structures in a coverage area 50mm higher or lower than the actual knee impact location (because in case the occupant was larger or smaller than the test dummy, they could have significantly lower protection). That is why you will see the knee impact areas often rated marginal.
Manufacturers are given the opportunity to prove that the penalties are not justified. For this they are required to present a kneemapping verification sled test, where the car's body-in-white is placed on a sled and accelerated using a pulse that exactly represents the full-scale offset crash test. A large dummy with longer legs (95th percentile) to ensure higher penetration and a small female (5th percentile) are placed in the seats and if protection is good for these occupants then the penalties are removed.
Manufacturers typically use a double pretensioner (like the Tata Punch) or a knee airbag (Toyota) to pass this test.
Kneemapping verification test with a 95th percentile dummy.
When the passenger compartment becomes unstable or the footwell ruptures, the manufacturer is not allowed to perform this test. (The body-in-white is effectively a passenger compartment in perfect shape, and if the passenger compartment is geometrically distorted in the offset crash then the sled test cannot effectively replicate the full-scale test). So effectively, you're not only losing one point for unstable structure and one point for footwell rupture, you're also losing two more points for the knees. Hence it is hard to score five stars with an unstable structure or footwell.
It is very rare to see knees that do not face penalties despite the OEM not presenting kneemapping data, eg. African Mazda 2, which had footwell rupture but qualified for five stars anyway (the fact that Mazda asked them not to go ahead with side impact is a different story).
If you're wondering how the Indian Honda Jazz scored less (12.89/16) than the European one (14.6/16) in the frontal offset test despite having a stable structure:
Indian car (no pretensioners):
European car:
(The statement in italics refers to kneemapping verification)