The Accessorizing saga
I had been meaning to add-on a few accessories at the second service but the 1400+ taxes per hour labor charges was just too much for my DIY attitude. But to do the same work myself, I needed to understand the electricals and had to learn how to dismantle and reassemble the fairings and head lamp.
So here is a ready reckoner for the Versys newbies with a DIY attitude and a fetish for electrical accessories.
Gyaan for the day!!! Electricals
Versys 650 – 2017 has three ready to use points (2 sets of bullet connector and one set of sealed series connector) for electrical accessories.
- 1 no’s under the headlamp
- 2 no’s under the left fairing
To activate these 3 points, one needs a relay which is to be plugged into the relay socket under the headlamp fairing. The OEM relay costs 1470/- while the sasta jugaad is a maruti 800 ac fan relay at 1/10th the cost. Versys owners have successfully used the Maruti relay and I would have too if I could get it on time. But since the Kawasaki oem was available, I decided to go ahead with it.
I think the three points were meant for
a. Aux lights
b. Heated grip
c. Power port (12V or USB)
The 5A fuse already in the accessory slot in the fuse box somehow tells us that the oem wiring harness is designed to support 60W of accessory load.
Accessories
Aux light mount from Sri – 1200/-
Handle bar risers from Sri – 1500/-
Aux light (3000/-) switch (450/-), led pilot lamps (200/-) and Led headlight bulbs(1600/-) from Aliexpress.
The next weekend was dedicated to juggernaut’s accessory installation and I called over my local mechanic to help me with it.
1. Led headlamp bulbs – Versys uses a pair of H7’s but please take note of the different types of led headlamp bulbs available in the market. Some of them come with a fan at the end for heat dissipation and one needs to be careful while fitting this particular variant. The bulb fits like a glove but fitting the rubber cover needs a little patience as the fan protrudes out the back and is a tight fit for the rubber cap. A few versys owners had taken a short cut and made a hole in the rubber cap to accommodate the fan only to later regret the dust which seeps in through the hole and makes the entire headlamp assembly dusty. A little bit of nudging and the rubber cap fits as well.
P.S. – the replacement cost of a single rubber cap is 3000/- so please think twice before making a hole in them.
Review – It’s a sea of difference when it comes to the stock headlamps versus these beauties. The headlamps need a little focus adjustment after this change (I don’t understand why though).
2. Pilot lamps – Versys uses a pair of T10 lamps in the pilot lamp socket. These were easy for install for my mechanic as you need smallish hands to access the socket.
Review – I actually liked the stock yellow pilot lamps better but prefer the white led headlamps over the stock bulbs. The combination of yellow pilot and white headlamps looked a bit odd so I decided to go ahead with the white led pilots.
3. The aux lights mount and the aux lights took the maximum time. The mount fits on the same screws on which the windscreen does and looks sturdy. It also comes with an additional bar which can be used to mount a mobile holder. The positioning of this bar is good so that the rider wont have to take his eyes off the road to look at a map on his gps/mobile and at the same time the mobile/gps does not obstruct the road view of the rider.
4. The wiring – As you plug in the relay, the three electrical accessory points come to life. They work in tandem with the ignition and are active only when the ignition is set to on. As I was using the electrical point under the windscreen, the wires supplied with the aux lights and the switch were enough to form connections and no splicing or extra wires were required.
As I mentioned earlier, there is a much cheaper relay available ( the maruti 800 ac fan relay) and versys owners have used it successfully.
5. The aux lamp – These are a pair of 20w led with a combination of flood and spot design. I found the fusion of these aux lights along with the led headlamp bulb change enough for my level of night riding which is usually a couple of hours into sundown or before sunrise.
I have often seen fellow bikers opting for an overkill when it comes to lights and although the illumination looks amazing to the rider, I don’t think the oncoming traffic feels the same way.
An interesting feature of these aux lamps are the built in usb ports which supply a cool 2A enough to charge my gopro and phone on the go. A little bit of tinkering was needed with the connections so that the usb ports function even when the aux lamps are switched off.
The switch blends into the handlebar and also lights up as soon as its switched on. The build and design are of good quality. The switches are also available in same design with 2-3 switches in case you want to install multiple accessories.
6. The handlebar risers – Another product of Shri. It raises the handlebar by about 25 mm and makes the riding posture a little more comfortable. The installation is as easy as removing and tightening 4 nuts. In the couple of short rides that I have done after the installation, the arms and elbows were in a slightly more relaxed posture and lesser impacts on the shoulders as I was able to bend my elbows a bit as compared to straight arms on the stock setting. The handlebar risers also come into play when one wants to stand and ride while on trails or potholed roads.
Another product which compliments the handlebar risers is the foot peg lowering kit. (I have them but haven’t installed them yet.. too lazy I guess). With the help of this kit the foot pegs can be lowered by around 33 mm and this combined with handlebar risers makes the ride even plusher. The fit and finish of the risers and footpeg lowering kit is A+ like the rest of shri’s work.
Will post more on these after the ride.
Wish list
a. MRA VarioTouringScreen Windshield
b. Rear tyre hugger
c. Centre stand
d. rear strobe lights
e. Helmet Bluetooth set[/i]