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May be I read it wrong but in the previous post it seemed you were saying it isn't a mechanical failure.
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Did I? I dont think so.
Im not an engineer or into engineering so i may be given a discount when using technical jargon
but most of us are not that technically qualified to understand or relate to the literal definition, therefore, should hopefully get the gist. Maybe you read it wrong. Ill explain, what i meant to say.
1) That it was a mechatronic failure.
2) That since o rings
and some other parts along with some sensors had to be replaced, what failed first out of the mechanicals and the electronics is not clear. What lead to the failure of what is not clear.
3) The post never pointed it out to be only a mechanical failure
4) In an earlier post was merely saying that the gearbox (understood as mechanical part) does not fail its the M box that fails.
I have highlighted the concerned sentences for further clarity.
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Originally Posted by V-16 Please note the only thing that fails is the Mechatronic and not the gearbox. The unit is changed on the same gearbox and all is hunky dory. Its an external box that feeds info to the gearbox on the changing pattern. A Dsg equipped car is a pleasure to drive, till it works. Gearshifts are extremely smooth and fast, faster than a manual and they adapt to the driving style of the person. |
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Originally Posted by V-16 Here what is failing is not known, is it a mechanical failure or an electronic one as the unit contains both parts. Until that is known, we cant comment. My Laura mechatronic unit was repaired and the failure were mechanical parts but even certain sensors were replaced. Whether the mechanical failure lead to the electronic failure or vice versa, is not known but the mechanic had to import certain O rings and other mechanical parts to mend it and it did work perfectly after that and is still working. The cost was 45k including labour so it was way below what the company charges. Since then the mechanic has shifted back to the UAE i could not find out what exactly were the parts he replaced. But im saying this for the unit. Not the entire Gearbox. The fact that only the unit fails and has to be replaced proves its not a gearbox problem. Thats what i was saying. |
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Originally Posted by vina Don't (at least some) AT units come with Hill-Hold kind of function that automatically applies brakes (rather than slipping the clutch) to keep the car from moving backwards when at a complete halt? |
Some cars do have that function, the Captiva and a few others but the Laura does not. My 97 Land Rover Discovery had it but my 96 Pajero did not.
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Slowly moving traffic would of course require clutch slipping but of the same order as MT, so no extraordinary wear should be expected.
Torque converter based designs have pretty low wear and tear but clutch-based designs slipping clutch in such situations should be surprising.
Can DSG owners comment?
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I have done some hill and slope driving with that when travelling cross city or even when doing stop and go driving within the city and have not found the clutch to slip. Maybe a weak clutch makes this happen. Anyways how many times do we encounter this sort of terrain?
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Of course gearbox itself is not a problem, but even within mechatronics unit if O-rings were replaced it is a mechanical problem.
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Sensors were replaced is interesting - any idea which ones? By the way, pressure sensors are all electro-mechanical (MEMS are not robust enough yet) so even that might be a mechanical failure - just being pedantic |
I would have liked to know. He came back one day after opening the box and pointed out that some small valve looking thing needed to be replaced. And because of that he needed to change a few O rings. He went on to add that out of some 10-12 sensors three had gone and was not clear as to what caused the failure of the other. They are interdependent. SO he ordered the parts and quoted me for the whole job. After delivery i found no problem with the car in anyways and handed hm over his dues. I was so happy that it was fixed at the cost it was, that i forgot to ask him what sensors had gone bad. I remember he had to import another sensor which was not responding again so in all four sensors were replaced and he got the thing working. Amazing i thought, since i know of no other person who has successfully repaired the mechatronic box.
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Design problems that crop up with time are reliability/endurance problems. At least that's what I know as a design engineer.
All materials/components - no matter how expensive they are - age. Whether they will still function within their expected lifetime is what reliability engineering is all about.
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Exactly.... when things go old they have lived their life. Brake pads have a set life so will you call that an endurance issue also? they do get worn after enduring the stress of 'X' times they are used. If the pads get worn out in say 10k kms instead of 25k kms on an autobox one may blame the driving but if 50 cars of the same company were to undergo the same complaint, it is a flaw. Whether its a design flaw or an endurance flaw remains to be seen. As customers we are not here to analyze the cause of the flaw. Its a flaw...period. It should be fixed.
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Also reliability engineering problems are usually framed as "no less than X hours in no mare than Y percent of the parts, under harsher than Z conditions" - with poor engineering also usually a good majority of parts will work very well for long duration. It is just that if Y was supposed to be 99.999% it may become 95% - and suddenly warranty claims eat your entire margin (warranty repair costs are vastly greater than initial manufacturing costs usually). 95% of the customers will never notice anything wrong and even the 5% will see different lifetimes - some more, some less, all less than the expected lifetime.
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Sorry but this does not work here. There is no life or duty span of a mechatronic box specified anywhere. there is no precedence where any inference may be derived. If there is, what is it and on what is the information regarding this based on.
The mechatronic box is not available outside the company, at least in India and is not very commonly available abroad too.
The question is;
How many hours/months/years/kms do you think the mechatronic box should be good for?
50k kms? 75k kms? 100k kms? My question again is why only this much? What are the parameters set for the M box? On what are these parameters based? There is no time frame or endurance formula e for these things. Lastly why should i care as a customer. If the company does not have an answer to these things they will not be able to convince the customer today that it is because of his wrong doing.
Im sure you have no answer too!!
I feel it should run as much as the gear box does at least or should be repairable. We have seen it is so im sure Skoda want to make money out of selling new ones by making it difficult to repair.