Re: Performance Mods for Tata Revotron engines Hey guys, happy to see the thread get a little bit of traction, hoping to see it grow. Here is my current setup/build and my findings.
Context: I own a Tata Altroz iTurbo 1.2T mated to the TA65 gearbox. So most of my insights/experiences/ideas are going to come based on this platform and probably are not applicable to the NA versions or even the Nexon engine in some cases.
Also, please feel free to correct me if I am wrong in any way. We are all here to learn/grow and have a happy and joyful relationship with our cars.
Staring of with my current setup:
Apart from the stock, I have a few modifications done (pretty minor) - BMC Dual Conical Air Intake
- Muffler delete to a open end can
- ZVTV ecotreds to UC6s (upsize)
- Stage 1+ remap (planned)
As per my knowledge this is the same engine built by JTP or the Jayem Tata Performance partnership team in coimbatore. I have asked around people who have worked with the original development team and it turns out that the engine was mostly developed my the Jayem team themselves and less so by Tata. As in Tata played a mainly advisory/managing role as to what the end result is supposed to be.
This engine (the REVTRN15 TC) was also used in the Tamo Racemo concept car and was mated with a electric motor for a hybrid platform, claiming 190 bhp and 210 nm torque. (This car was also mated to a transmission derived from the TA6300 or the Nexon auto gearbox).
Why I have a strong reason to believe that there is a lot of performance left on the table especially in the case of the Altroz iTurbo. - The Nexon
- The torque curve
- The JTP legacy and Engine design
Starting off... The NexonThe Nexon comes with the exact same engine as the Altroz, whilst being mated to the newer/much better/much more refined TA6300 gearbox.I understand the detune that was done so that the cheaper TA65 unit stays in its torque limits, but that still keeps options open for people who want to do trasmission swaps down the line OR just YOLO it like the 250nm tuned JTD dzires from 2008 The torque curveWell, the torque curve of the engine is quite weird (you can take a look at it here https://www.team-bhp.com/forum/attac...1140031382.png). So as you can see, the power climbs till 5500rpm after which Tata has implemented a strict boost cut off for the turbo. More-over if you have a altroz turbo and push it to redline in 3rd, you know the last lip of performance you feel at that 5200rpm range. Now for the interesting part, the fact that the curve is flat at 140NM, right down from 1500 rpm to 5500 rpm, is a strong reason to believe that, it is just a torque clipping map that is set by Tata, where in the engine is capable of pushing quite more but it is just artificially capped (and we know it is because the exact same turbo/internals in the Nexon). So if this theory holds ground, it wont be hard disabling a few limits or pushing them a bit farther like it's done in the Audis. The JTP legacy and Engine designThe engine was built by the JA Motosport. From my contact who was in indirect contact with the team, and from what conversations I have had with a few tuners. The engine design is quite decent for what it is, with option for a few more engineering features Tata can opt for down the line if they needed to. Apparently the SOHC design and the MPFI choice of tech was intentional and an educated decision rather than "JUST FOR COST CUTTING".
Now for the Cons/Caveats: - Hard-Cut limits
- Weak Gearbox/Clutch
- Cheaper Turbo
- Strict sensor readings and BS6
Hard-Cut limitsThese limits are fairly strict and often hardcoded in the ECU. For example the torque clipping we just discussed, that can also be implemented in the ECU control code (maybe a part of EMS not sure) and is much harder ed to reverse engineer that way. Weak Gearbox/ClutchNeedless to say, the gearbox setup is just shameful and does not deserve coming anywhere near a car they claim the be "The Gold Standard". Just a huge letdown. From the bad refinement, the clunky shifts, sub-par syncro feel. It is just a awful experience. (I have had the clutch slip in me when I was trying to push numbers in 4th !!IN STOCK!!) Cheaper TurboThe turbo in the newer BS6 engines is cheaper than the one originally designed by JA Motosport. Does not mean it is worse any way. But it is cheaper, which means certain dynamics that apply there will not apply to the newer engines. But all in all, the nexon shares the same turbo so this does not seem to be much of an issue. Strict sensor readings and BS6Ever had an random MIL in a Tata car that was just memorised and you can’t debug or heck even recreate it? That is because of the extremely strict sensor reading guideline setup by Tata. This just means that the range of the readings is preset, which means let's say the intake manifold reading goes up a tad bit from the stock limits. Viola! Limp Me Home Mode! It is clear a lot of power is left on the table for the BS6 norms. As the cylinder head design is the same as the JTPs, as is the power but there is a huge loss in efficiency (fuel and power).
Concluding the writeup, this platform imho seems promising. Just.. untested. For bigger tuners it's not a great investment to dig deeper into these engines because for them the ROI is tiny. Most Tata owners are older folks that are not interested in such advancements and are just fine with what they have. The sales of the Altroz NA vs the iTurbo speak for themselves. I hope this can change down the road, otherwise it's going to be just DIY land or a lost dream for most of us.
Thanks and Cheers! |