Power of WD-40: 10,000 rupees quote by mechanic for repairs - saved by 325 rupees worth WD-40, with almost 50% of it still remaining in the spray can.
Hey guys, My Tata Sierra was affected by flood but in a strange way, the flood water did not enter the cabin, the water level was well below the door level, I covered the exhaust with plastic cover, so the water did not even enter the engine through exhaust, but what took hit was the clutch. Sadly my Wagon-R got flood affected (only the carpet, the vehicle is in perfect run and drive condition, I posted regarding the same ,
here (Maruti Genuine Parts (MGP) Catalog: Post your queries here (model list on Pg 1)) and
here (Maruti Genuine Parts (MGP) Catalog: Post your queries here (model list on Pg 1)). Thanks LeoShashi for all his assistance, I'm waiting for the carpet which I placed order from MGP.
Now coming back to my Sierra, other 2 Sierras were saved, all the other cars (our Toyotas) are safe, this one was in the last spot of the parking place where water was stranded for a long time, anyway, I removed plastic covers from exhaust (I used 2 of them, 1 inside the exhaust, 1 around the exhaust, secured tightly with a rope and a rubber glove on top of it, I did the same for all the cars, and all of them are working fine now, all the other cars in my colony are affected one way or the other.
I also disconnected battery terminals of all the cars during flood, So I put the terminals back, checked engine oil dipstick for any water ingress in the engine, the engine oil is on the same level, it did not increase which will be seen on dipstick if entered, also the color and thickness of the oil would change, everything was good, so I went ahead and cranked the engine, the vehicle started and when I tried to put it in gear, it simply refused to go into gear. I was shocked. I switched off the engine, put it in gear, it went into gear, so the gear doesn't engage when the engine is ON, I confirmed that it is pressure plate which is jammed, I was not totally sure, but I was looking at complete clutch overhaul. Before calling my FNG, I opened YouTube and went to my trusted YouTuber Mechanic, Scotty Kilmer channel, and typed in my issue in video search, and I found a video in which he pointed out the issue to be clutch master cylinder, but the symptoms in my car were not the same, to double check, I opened top part of carpet and checked near master cylinder, there is no leak whatsoever. I called my FNG and told him that master cylinder was fine, without any leakages so he told me to get complete clutch plate assembly replaced. (Clutch plate + Pressure plate + Flywheel + Release bearing + 2 litres of gear oil). But he told that he's extremely busy with all flood vehicles with engines , heads, other components of multiple cars opened and he can attend me only after 2 weeks. I thought why not do a DIY clutch plate replacement as I've got all the tools, seen multiple videos on Youtube channels (ChrisFix, goonzquad, etc)
Before buying the parts, I just wanted to see how it looks underneath and if I alone can work on it or not, and out of curiosity, I went under the car and found some surface rust on the
visible pressure plate. This assembly is usually sealed in all modern cars and even on a 20 year old Qualis. I don't know why Tata did not give protective cover for this part. I already have WD-40 in stock, I sprayed WD-40 near and inside the pressure plate, flywheel assembly and again cranked the engine, it was still locked, I gave it a couple of minutes, started it again, tried to put it in reverse and 1st gear, it was still struck, I switched off the engine, put the vehicle in 1st gear, dumped the clutch and started it again, it was released.
I did this procedure previously before applying WD-40 multiple times but it did not work, after spraying WD-40 generously, all the surface rust was removed and it got released. I'm just amazed on how well this works, this is a must have in your tool kit. I mentioned the use of WD-40 here as well.
https://www.team-bhp.com/forum/diy-d...ml#post4890806 (Tools for a DIYer)
Pardon me for posting only a few pictures, my hands were dirty with all the oil dripping from the surface, I took these pictures after spraying WD-40 in abundance, it was dripping all over the mat which I put on the ground, I also lost that red straw which they give with this spray can, so I used 50% of it, and sprayed it generously over all the under body components near the pressure plate.
The car now drives like brand new without any issues. I've driven for 5 kms, the gear shifts are smooth clutch response is same like before, the engine screams and kids in our colony go crazy on seeing a special car - the Tata Sierra.