DIY : Bi-Xenon Projector for Hyundai i20

3danikesh · 2nd October 2009, 00:28

Hi Guys,
I am making a Bi-Xenon Projector Headlight for my Hyundai i20, I have just started working on it. I had also retrofitted infinity FX 35 Bi-Xenon in my Hyundai Getz and I very satisfied with the output but it does not look as good as OEM Projector Headlights
This is my first project and I am using Hyundai Nuvis Concept’s Headlight as my reference design. This Project is going to cost me Rs. 55000 approx which does not include CAD designing charges since I am doing it myself.
I planning to order few items like bi-xenon projectors,D2S HID Kit, CCFL Angel eye etc. form USA since they are not available in Mumbai and are virtually impossible to replicate.
This project is in very early stage since I have just started it and I am little confused on whether to choose 1 bi-xenon or 2 single Beam Projectors because they both have their own pros and cons. 1 Bi-xenon is more expensive than 2 single beam projectors but bi-xenon will require only one HID kit and single beam projector will require 2 HID kit as they are two separate Hi and Low beam Projectors

noidaboy · 2nd October 2009, 02:08

You currently have projector's fitted onto your headlight?

ph03n!x · 2nd October 2009, 02:16

Interesting project. A few depictions of how you conceive two single beam projectors for comparing with the bi-xenons will help. Also how about LED eye-lashes?

3danikesh · 2nd October 2009, 02:59

Quote:

Originally Posted by noidaboy

You currently have projector's fitted onto your headlight?

Yes I do.
I have Infinity FX 35 Bi-xenon Projector, Philips 85122+ D2S Matsushita (Mitshubishi) Gen 3 OEM Ballasts on my Hyundai Getz

Quote:

Originally Posted by ph03n!x

Interesting project. A few depictions of how you conceive two single beam projectors for comparing with the bi-xenons will help. Also how about LED eye-lashes?

LEDs are expensive but I am considering CCFL Light for Signal
I’ll post new design which will incorporate CCFL lights for both Signal and angel eye once they are redy

wildon · 2nd October 2009, 08:02

Great. All the best for your exciting project.

http://cgi.ebay.nl/HID-Xenon-Convers...0722142001r222

ph03n!x · 2nd October 2009, 09:05

Quote:

Originally Posted by 3danikesh

Yes I do.
I have Infinity FX 35 Bi-xenon Projector, Philips 85122+ D2S Matsushita (Mitshubishi) Gen 3 OEM Ballasts on my Hyundai Getz

Sorry for the OT, but pics of this please?!! I have a Getz, and exploring my options...

ImmortalZ · 2nd October 2009, 10:07

Quote:

Originally Posted by 3danikesh

LEDs are expensive but I am considering CCFL Light for Signal
I’ll post new design which will incorporate CCFL lights for both Signal and angel eye once they are redy

CCFLs need ballasts. You don't want to use them as indicator lights unless you want them to last for only weeks. Superbright amber LEDs are very cheap if you order them from the US.

3danikesh · 2nd October 2009, 12:23

Quote:

Originally Posted by ImmortalZ

CCFLs need ballasts. You don't want to use them as indicator lights unless you want them to last for only weeks. Superbright amber LEDs are very cheap if you order them from the US.

Really

Thanks for the suggestion. Do you have any web like where I can check specification and pricing for the those LEDs

3danikesh · 2nd October 2009, 12:34

Quote:

Originally Posted by ph03n!x

Sorry for the OT, but pics of this please?!! I have a Getz, and exploring my options...

I'll upload some Pictures tonight and if you don't have any previous experience in DIY Projector retrofitting then you can ask smokin , He might be able to help you for the same.

ImmortalZ · 2nd October 2009, 12:59

Tip : Use the edit button instead of creating back to back posts.

For amber superbright LEDs, search RS | world-leading distributor of electronic, industrial and maintenance, repair and operation products. for an Indian option or try DigiKey Corp. | Electronic Components Distributor | United States Home Page.

Digi-Key Part Search
Optoelectronics and Displays | Optoelectronics | LED

You can use single superbright LEDs or use several surface mount ones on a small piece of PCB. Looking forward to your results!

3danikesh · 3rd October 2009, 01:47

Quote:

Originally Posted by 3danikesh

Really

Thanks for the suggestion. Do you have any web like where I can check specification and pricing for the those LEDs

here are the pics you asked for
also check this youtube video that I have uploded :

YouTube - FX 35 Bi-Xenon Projector on Hyundai Getz

smokin · 3rd October 2009, 13:22

THAT'S COOL !!

how much these system costed you and what are you sing as the parking lights i couldnt find one

3rd October 2009, 17:43

hi, any idea if project headlamps are available for elantra as well??
cheers,

3danikesh · 3rd October 2009, 19:51

Quote:

Originally Posted by smokin

THAT'S COOL !!

how much these system costed you and what are you sing as the parking lights i couldnt find one

Entire Setup cost is Rs. 24000 approx and parking light is standard next projector (no LED no CCFL Angel eye)
Infinity FX 35 Bi xenon Projector - $210
Matsushita Gen 3 35W Digital Ballast -$ 185
Philips 85122+ D2S bulbs (4300K) - $ 80
Ballast control box and wire harness - $ 30

Quote:

Originally Posted by alphamike

hi, any idea if project headlamps are available for elantra as well??
cheers,

These Projectors can be fitted to virtually any Car but it might cost you more than aftermarket headlight, though cheaper options are also available

3danikesh · 3rd October 2009, 22:39

I have just finished my dual projector design. Please let me know what you think

2nd October 2009, 00:28	#1
3danikesh BHPian Join Date: Sep 2009 Location: Mumbai Posts: 51 Thanked: 44 Times	DIY : Bi-Xenon Projector for Hyundai i20 Hi Guys, I am making a Bi-Xenon Projector Headlight for my Hyundai i20, I have just started working on it. I had also retrofitted infinity FX 35 Bi-Xenon in my Hyundai Getz and I very satisfied with the output but it does not look as good as OEM Projector Headlights This is my first project and I am using Hyundai Nuvis Concept’s Headlight as my reference design. This Project is going to cost me Rs. 55000 approx which does not include CAD designing charges since I am doing it myself. I planning to order few items like bi-xenon projectors,D2S HID Kit, CCFL Angel eye etc. form USA since they are not available in Mumbai and are virtually impossible to replicate. This project is in very early stage since I have just started it and I am little confused on whether to choose 1 bi-xenon or 2 single Beam Projectors because they both have their own pros and cons. 1 Bi-xenon is more expensive than 2 single beam projectors but bi-xenon will require only one HID kit and single beam projector will require 2 HID kit as they are two separate Hi and Low beam Projectors Attached Thumbnails
	(1) Thanks

2nd October 2009, 02:08	#2
noidaboy BHPian Join Date: Jul 2006 Location: Noida Posts: 1,003 Thanked: 268 Times View My Garage	You currently have projector's fitted onto your headlight?
	() Thanks

2nd October 2009, 02:16	#3
ph03n!x Senior - BHPian Join Date: Jun 2008 Location: Coimbatore Posts: 2,604 Thanked: 6,165 Times	Interesting project. A few depictions of how you conceive two single beam projectors for comparing with the bi-xenons will help. Also how about LED eye-lashes?
	() Thanks

2nd October 2009, 08:02	#5
wildon BANNED Join Date: Jul 2007 Location: Bangalore Posts: 2,442 Thanked: 1,253 Times View My Garage	Great. All the best for your exciting project. http://cgi.ebay.nl/HID-Xenon-Convers...0722142001r222
	() Thanks

2nd October 2009, 12:59	#10
ImmortalZ Senior - BHPian Join Date: Jan 2008 Location: Trivandrum Posts: 2,195 Thanked: 601 Times View My Garage	Tip : Use the edit button instead of creating back to back posts. For amber superbright LEDs, search RS \| world-leading distributor of electronic, industrial and maintenance, repair and operation products. for an Indian option or try DigiKey Corp. \| Electronic Components Distributor \| United States Home Page. Digi-Key Part Search Optoelectronics and Displays \| Optoelectronics \| LED You can use single superbright LEDs or use several surface mount ones on a small piece of PCB. Looking forward to your results!
	() Thanks

3rd October 2009, 13:22	#12
smokin BHPian Join Date: May 2008 Location: delhi/gurgaon Posts: 281 Thanked: 15 Times View My Garage	THAT'S COOL !! how much these system costed you and what are you sing as the parking lights i couldnt find one
	() Thanks

3rd October 2009, 17:43	#13
alphamike Posts: n/a	hi, any idea if project headlamps are available for elantra as well?? cheers,
	() Thanks

3rd October 2009, 22:39	#15
3danikesh BHPian Join Date: Sep 2009 Location: Mumbai Posts: 51 Thanked: 44 Times	I have just finished my dual projector design. Please let me know what you think Attached Thumbnails
	() Thanks