Enough has been said about how Figo's headlight throw or rather the reflector desgin is simply pathetic. I have faced quite a few scary situations where i had almost no visibility during highway rides in the night.
And now that i have completed two years with my Figo, i had finally given up on thinking about warranty (Still one more year to go) than my own safety.

I was looking for options over at Team-BHP for quite a long time.
- I had considered increasing the power of the lights, but then given that reflector design itself is an issue that would have proved counter-productive.
- Then read about HID lights, but again, plonking them straight into my stock reflectors would surely have meant blinding every on-comer.
- The best option that i finally came to was HID lamps along with projectors to focus the light.
Thus began my hunt for finding a professional to do the projector setup for me. After contacting quite a few people, i finalized on Mr. Vinit Mirpuri [Contact Number: 9820306441, Email:
vinit.mirpuri@gmail.com]. Found his contact in a post by fellow Bhpian Naveen Raju. Would surely recommend him if you are looking for getting projector setup done in your car.
Vinit was quite helpful with all my initial queries and concerns and knows his stuff well. He operates out of Khar in Mumbai. So fixed up an appointment for one fine saturday and took the plunge.
The projectors come from his friend Rishi (Owner of Sainath Auto Ultimate, Khar, you would have a good time chatting to him for sure.), while Vinit takes care of fitting them. Rishi sources the projectors from China under his own brand name, RSR Autovison (which are actually AES projectors). He has lots of options to choose from, with many different color combinations for the angel eyes. I had initially selected a dual angel eye projector which we later realized was too big to fit into Figo's reflector. So finalized reluctantly on Mini Cooper style projector along with 4300K HID lights, which now i absolutely love!!! :P
The process was quite simple.
- Headlight assembly was removed entirely.
- Headlight housing was opened by using a heat-gun. (the toughest part)
- The reflector was painted black (4 coats). This was upon my request and is optional.
- The projectors are fitted into the stock assembly.
- Headlight housing re-sealed using silica-gel.
- Wiring and ballasts for the HIDs. Stock wiring was not cut. Additional wiring was done and directly connected to battery for power wherever required. This would not affect warranty, but then that would finally depend on the Ford A.S.S.
- Re-fit the headlights and adjust the aim of the projectors.
Vinit does not have his own workshop yet, and the first and the last step was done on the roadside itself (right outside Sainath Auto), but that was not much of an issue. Overall the job was done very nicely and i am quite happy with the final outcome. No fogging in the headlamps has been noticed yet by me. So that's another plus.
Thanks to them i found out that due to an accident i had gotten into around a year back, the motor inside the right headlight was broken and leveling would not work for the right side. There was no visible damage to the headlight, just a clip was broken which was fixed by some jugaad. Ford A.S.S. had informed me back then that there was no other damage to the headlight because of which i did not go in for replacement. *sigh*
Opening of the headlights, fitting of projectors and resealing was done at another location so i have no pics to show for that.
I had taken my car there around 11 in the morning. Everything was finished off by 5 in the evening. The final cost for the projector setup was 12300/- for me. Cost will differ from car to car and the type of projector you choose.
The light output now is really awesome. Lights up the street nicely and even on low-beam the throw is quite far. I do not have to use my fog lamps or the high beam in regular city driving at all. Now i enjoy driving behind other Figo's just to show off my headlights to them
Sainath Auto Ultimate
Headlamps opened up. Just the reflector was painted black.
Demo of how the projector would look... oooh Yeah!!!
Wiring for HID lamps. Everything just has to be plugged in. No cutting of stock wires, no loss of warranty.
Looks wicked in the night!!!
Low Beam
High Beam
Cut off is quite nice. Ends right below the windshield for the on-coming cars. So does not trouble them at all. This is one was shot when i was waiting for the traffic to move. Looks low because i was quite close to the swift.
