The Storme goes to the Garage for 6 months, brings me to my knees
Yes you read it right, that was also the reason this thread was super silent for over 6 months because I did not have the car with me.
TLDR - The car required ECU replacement but diagnosis and finding the right mechanic took a long long time.
What Happened
After getting the fuel lines cleaned, diesel filters replaced and getting EGR cleaned, I took the truck to office the next day as the drive to office was very smooth, but the moment I turned on the vehicle during my return journey, the Check Engine Light came on again. I knew where this was headed with injectors knocking, Check Engine Light, ABS Light, EMS Light coming on and staying that way, misfiring and what not, I still drove the car back somehow for 22 kms to my home.
For reference, this is one of the videos of how and what used to happen.
Also note that engine is louder than it should be.
The mechanics were advising me that this would require, injectors and pump service but this time the engineer in me decided that will tackle it methodically, so found a mechanic near my house. He scanned the vehicle and we had the exact same error codes as earlier.
So I decided to tackle them one at a time, found a local mechanic and got the following done
Mechanic #1 - July End to August Mid- it showed Rail Pressure Sensor Error, so got the sensor replaced, tried, no change.
- It showed Metering Valve Issues, so got the metering valve placed in front of the High Pressure Pump cleaned out. No effect.
Basically I thought of working on the error codes before going for the main pump injector service. Now seeing that nothing else is working, gave the truck to my old mechanic for the same. Do note that they are not a Tata expert and deal primarily with premium cars, they just handle my Safari as a gesture of friendship. My safari is the cheapest car that they service
.
Mechanic #2 - August Mid - September End
Car goes to my mechanic, he gets the pumps and injectors removed and sent for service. They find issue in two injectors but the pump seems ok. The pump injector come back, they are fitted. Car runs fine but the error comes back again. After giving ample time to mechanic #2, I decided to take the truck to some other mechanic. Mechanic #2 was also very happy that I was taking the vehicle away as he was clueless.
Mechanic #3 - October
The car goes to another mechanic, again pump injector are opened, went to service, put back, same issue comes back. They are also clueless. I was very unhappy with these folks and then desperately was looking for another mechanic.
I also booked the Scorpio N Z8 D AT 7 Str in the end of October assuming that Safari is not going to get repaired and no other car comes close to it in road presence, comfort in that price range.
Mechanic #4 - The Expert - November to December End
This was the guy who fixed my car. Somehow found him and he said that if I am not going to shy from spending some money then he will guarantee that he will fix the car. I was sceptical as to what he meant but he said in the ballpark of 30-40k as most owners shy away from spending so he didn't want to waste labour. Now calculating the EMIs of new car, this one time expense made a lot of sense to me. So I gave him a go ahead and gave some advance as an assurance as well.
The work done is listed below.
- The car had wire mesh wrapped over all wires in the engine bay, he took all of it out and checked the connections and found the first fault. Wrongly connected wire taking power from some other source creating a higher voltage in the circuit. This mechanic was an ex-Tata guy and he knew of the older Tatas well. He even had the Service manual of a Safari Storme with the complete wiring diagram which he referred to and rebuilt the entire wiring harness of the ECU.
- The Pump and Injector were again sent for service, they said the pump was ok but two of the four injectors were choked creating back pressure and causing rail pressure sensor high errors.
After both of these was done, the error still did not go away and as per the Service Manual there was only one thing left to do - Replace ECU.
Now Storme is not a Maruti with everything readily available, sourcing the ECU became a pain with nobody having the same ECU as we wanted. This delayed the work by lot of time and finally the ECU was sourced from Delhi and settings from my ECU copied onto it.
The mechanic tried the vehicle and it seemed to be working fine now. But having faced problems during drives, I had totally lost faith and confidence in the vehicle. I asked him to do a test drive of at least 500 kms before handing over to me. He happily took the vehicle for his personal trip to Pune and did a round trip of 450kms following which he handed over the truck to me.
The Ending
Finally the truck was given back to me in first week of January and so far I have done over 2000 kms with it with no problem whatsoever. Slowly I am also regaining my confidence back with the vehicle.
The last 6 months have been so difficult with having to use cab for everyday office travels, having no car in monsoons, weekend travels with family restricted to cabs. But during the entire duration, I remember what
vigsom sir used to tell me over the phone - Do not give up. Go to the root of it and get it fixed, its a car afterall. And here I am enjoying the vehicle thoroughly again.
Ohh btw, cancelled my Scorpio N booking