Dear Friends,
I am new to team bhp so a big hello to all of you.
I own a May 2011 Toyota Etios G version, and i have completed 9,500 km on it. Although i love it for the space and comfort it offers, along with an excellent mileage, i am just wary of the fact if its going to last long.
I don't know much about cars and i feel i am in the right place to discuss my problems with my etios. Although my car is perfectly fine right now, there was an incident which happened in January 2012 which i would like to discuss, only because it was a mystery to both Toyota and me, but maybe experts here come to know the real problem.
In the month of January 2012, my car suddenly got stranded in the middle of the road. The problem? The clutch. It just won't push all the way to the floor. I tried to press it, but it would just travel half way, get stuck and come back. There was a big traffic jam and the traffic police man asked me to switch off the engine, floor the clutch when the engine is off, and then switch on the car, while continue to keep the clutch pressed. I did it and it worked. i could shift into gears and come home safely.
As soon as i reached home, my clutch got stuck again. Thankfully, my car was parked. My father also tried to press clutch but it would just go half way. I called up Toyota 24x7 and they arrived with a truck on which they would load my car and drop to my service station. I tried to start the car but it just wont move into any gear, as the clutch did not floor to the ground. Finally after 10 minutes of trying hard, it floored and i could move it to first gear to get the car on the truck. Surprisingly, i had to floor the accelerator all the way to the floor to even more my car an inch. The truck driver told me that it looked that my clutch has failed.
The next morning i got a call from toyota service station that my car is perfect and they could not figure out any problem. But since they acknowledge the fact, that the car has been towed to them, and no human in a rational mind would do it by mistake, they decided to keep the car under observation.
They kept it for one week. A team of engineers arrived from Bangalore (Mr Ganesh Rathore was the one who inspected my vehicle). According to them, mine was the first Etios in India to report a breakdown. (i believe them). They inspected the clutch and found nothing wrong. They checked my car inside out, but found no problem. They released my car on observation for 2 weeks and asked me to report the problem if any.
I drove and i found stiffness in gears. I had to use all my force to change the gears. I went back to the service station and they made some adjustments to the cable clutch. It did not solve my problem. They reported the case back to Bangalore head office and they authorized my service station to change the entire gear assembly of my car. I remember seeing an invoice saying the item word "transaxle" costing INR 49,000.
I was a bit surprised as to why they changed my gear assembly and not the clutch, when the main problem had started with my clutch. They told me that my clutch has been inspected and is in perfect running condition and they could not check the gear assembly, so they decided to change the gear assembly. They also changed the cable which runs all the way from the gear box to the engine bay. I don't know what it is called, but according to them, it was bend and damaged, and that happened due to my gear lock (I had got a gear lock installed from outside).
Till date, i am using the same clutch as i was using the day it failed. My fuel economy is very good (which also rules out the chances of a defective clutch according to Toyota). I am getting my car to run in the range of 650kms to 700kms regularly in 40 litres of petrol in city, on a tank-to-tankful basis. (We do not use AC due to my father problems of knee pains but drive with windows down). I get 16kmpl in city and 20kmpl on highway. My car is never occupied by more than 2 occupants and i never drove above 70kmph.
I am happy the way Toyota has taken up my case and changed almost everything they could, but i am also upset that till now i have not found why my clutch failed that day, and it gives me goosebumps that it might happen again. It has been a crazy year, but i like my car for its space comfort and mileage. I am just wary about the 3 year warranty period and hope i don't land up in a soup once its over.
Can experts here share, on what could have gone wrong in my car. Toyota were left scratching their heads and whoever i have discussed my case with, has found no answer as well.
Car: Etios G 2011 (petrol)
Place: New Delhi
Dealer: Espirit Toyota
