I have been following this thread with interest and there seems to be a lack of knowledge on how to hot rod a RE. It is really very simple:
You cannot have fuel economy, and performance so pick the one you want and tune it accordingly. If FE is your goal leave it alone as it is jetted for FE and not performance from the factory.
At the simplest level, an engine is a pump - moving more air in and out = more power. The easiest way to do this, and the biggest bang for your Rp on a Bullet is to rejet the very lean carb, add a free flow filter, and fit an efficent pipe. A bigger main jet alone will not suffice and at a minimum you need a pilot and needle jet as well. A new slide is nice if you can get one.
Hitchocks have some very good recommendations for jetting combos on page 12 of their catalogue. The Micarb takes the same jets as a VM series Mikuni.
That gets more air in now you need to get it out. A megaphone silencer will offer the most performance, but may be a bit loud for some. A Goldstar would be second choice but not as good as the megaphone for outright performance. One thing usually not discussed in India is tuning the length of the header pipe to take advantage of wave reversion to extract gas at high RPMs'. The stock header length is fine for a stock bike but as you add compression and vary the cam timing you will want to shorten this up
The Bullet is so restricted on moving air that it responds well to this mod.
Lets call the mods so far a stage 1.
After that you need to open up the engine for stage 2 mods, and you better know what you are doing and be prepared to pay. The Bullet head casting is crap to say the least and a good pocket port job and 3 angle valve grind will do wonders. Do not be temped to hog material out of the intake tract as it is too large as it is, which results in too low a flow velocity for optimum performance. If your budget allows, fit a 2mm larger inlet valve.
Since you are in the head, a set of lighter Samarat rockers would reduce reciprocating mass. Be very aware that the stock Samarat offering leaves a lot to be desired and you will want to bolt it up and hone to spec before fitting. Since you will be revving it more, you may question the quality of the pushrod adjusting nut - Hitchocks makes a quality replacement
With the head work the stock carb will now be lacking, and depending on how much head work you do, a 30 or 32mm carb would be appropriate. - I went for a Mukini 32mm TM flat slide with my head work and cams but this is a lot of carb for most bikes.
This is about the limit for a warmed over budget RE.
One could try to re-phase the cams but the compression must be increased to 8.5 or 130 psi cranking pressure to make this work, which will shortly result in a blown bottom end, and all the other good stuff in the following paragraph. There is really no way around this design problem with the RE engine. If you are not prepared to buy a new bottom end, then stop at the Stage 2 simple head work.
Stage 3 involves compression and cams which leads to failure of the stock bottom due both to the pressure and the new ability to rev. The stock case bearings are very poor and needs to be replaced with quality imported SKF bearings. You will also need a roller big end from Alpha, steel rod, and high compression piston. All this now requires balancing of the crank. The additional compression causes more heat, so you need an alloy cylinder as well. Lets not forget the crappy clutch that now will not hold the power so a new one from Barnett is called for. The points ignition and the crappy mechanical advance will not cut it either so you are now in the market for either a Boyer micro digital or Pazon unit. Do not be tempted to fit the RE ignition module as you are still stuck with the traditional (did I say crappy again) advance mechanism
As you can see this is getting complicated and expensive very fast.
Do not trust the metallurgy in the stock aluminium rod in a HiPo engine, and typically a 300 USD steel rod from Carillio is the weapon of choice. ACE in the USA is developing a new aluminium NASCAR style rod with a shell bearing and removable end cap. The big advantage is that the expensive Alpha roller will not be required. I am in line for one of these c/w his new piston and rebalanced crank assembly and will report once I have it in hand and installed.
The ultimate engine mod IMHO is the ACE 535 Fireball package from the USA. This is a very special head by Joe Mondello, lightweight 535 piston, cams, Carillio rod, blueprinted alloy barrel, and Mikuni TM 32 on a custom manifold. Designed to work as a package and expected to push 40 rear wheel HP on the dyno. Buy it if you can afford it as there is nothing that flows better.
Good luck with the mods and finding someone that know what he is doing - I do my own work for this very reason.
As always, YMMV
Last edited by Hog Head : 22nd July 2010 at 18:19.
Reason: forgot the rod
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