Just got back from the Tata Service Center. My warranty is ending at the end of Jan and they still haven’t been able to figure out a issue that was raised since week 1 of delivery. I am posting here so to know if anyone else has faced a similar issue or can help shed some light. Any help or inputs will be appreciated. Thanks a lot. Here we go...
Context: I own a Tata Altroz iTurbo XZ+. I have taken delivery of the car 1 Year ago ( on Jan 24th 2022 ). Everything was great. The delivery process was amazing, and the team and dealer were very helpful. I was completely in love with the car (still am), coming from a 1.3 JTD Diesel ( 2008 Swift Dzire ) the rev range from the 1.2 petrol engine brought a smile to my face even though I did not push it hard due to engine break in period.
Fast forward to a week into ownership of the car, I was heading out for a nice night drive over a straight with a slight uphill gradient, allowing the engine to stretch it's wings a little in 3rd gear.
The Issue: About halfway into the climb, the engine completely loses power and enters
LIMP ME HOME mode. It switched back to city mode, limited revs to around 2k and had check engine light on. I calmly pulled over and shut it off. Waited a few seconds and restarted the car. It came back on just fine but had the Engine Check light on.
The DTC readings: The next day tata sends a rescue unit to test the car and check for any DTC errors. The system read error P016a (torque-power sensor reading out of range). The technician said the error was memorised by the ECU and was not a straight out failure of component. He then proceeded to test drive the car at various speeds/RPMs in both modes. Every checks out fine. We move on. Now over the the time of owning the car, the same issue has happened to me quite a few number of times. I am closing in onto my warranty end and I need this sorted out before I have to pay for the fixes

.
What I know/suspect: Engine torque power estimate calculations happen at the ECU level with readings from the MAF sensor with correspondence to the Accelerator pedal positioning. I had not done any changes to the Intake system until recently where I opted in for a free flow conical air filter instead of the stock box. The issue also seems to occur usually when the car has a very small mix of fuel (91 and 95 RON) from the same pump.
Because I cannot accurately recreate this issue, it is very hard to present it to Tata, on my recent trip they have cleaned my spark plugs due to some misfire the system caught and also blatantly blamed my air intake setup. To which I have gotten to sparks cleaned and re-gapped under them and had them switch back to the stock intake for diagnosis sake.
But as 24th Jan is approaching, time is running slim at my end and they cannot seem to be able to find anything wrong with the car.
I also had planned a remap and some other changes which are canned for now. Please do shed some light on this, I would be glad to hear any insights or any inputs from fellow BHPians.
Thanks