We got the car and its in BLR now. Took us quite a bit of work over this past weekend. Details as below:
We reached the garage around 11:30 AM on Friday and the car was nowhere to be seen. Found that it had been sent for wheel alignment. Went with Ravi to pick it up and drove it for the first time. It was awesome!! the engine was super responsive and the way it delivered power was very different from my Stile. It is quick but you really don't realize how fast you are going till you look at the speedo. It was still running with an open throttle body, meaning that the filter was not installed. didn't drive much this was and brought it to the garage.
The ignition wires from my car were borrowed by a fellow Palio owner so my car was running on temporary cables. This was causing it to misfire and had quite a shake in the engine as well. put it on the OBD scanner and it showed no errors. everything checked out fine. we replaced the cables with a known good working set but the shake just would not go.
On the way back from the alignment centre, we had stopped and filled up a full tank of petrol. looks like this petrol was bad. We had to open and clean the injectors of the car after which this shake went away.
This wrapped up the first day at the garage at around 12AM on Saturday. decided to take the car home so i can have a feel of how it feels. Was in for a horrendous shock. The car was all over the place. it just would not track straight on the Pune Bypass highway. it was pulling left and right like the suspension was all loose. i was terrified out of my mind and called Ravi immediately. The only difference in the car from when i drove it earlier in the day and now was the tyres and wheels. When it was sent for alignment, the wheels from another car were installed. Before i left the garage, i got my wheels and tyres installed on the car. Found that the erratic handling was due to the tyres. they are worn out so bad that the car was tramlining. they were also hard due to no use over the past couple of years.
Next morning, tried to start the car and it would not. The Battery of the car also died as it was not in use for quite some time. Bought a new Exide 50 DIN battery and installed it on the car. Then started inspecting the minute details and found that the electricals were not completely sorted out. the tail light would not work correctly. when we applied brakes, the instrument cluster in the dashboard would light up!!
looked at the wiring and found that the control for the left taillights were bad/cut somewhere. hence the previous owner had pulled wiring from the right tail lights and connected them to the left side. took us a while to figure this out. not sure why removing this jugaad caused the instrument cluster lights to glow though. this went away when we plugged back the jugaad wiring as it was. the right side pilot light in the headlight is also not functioning. not sure why. seems to be the wiring being bad again.
the stone guards/skirts on the S10 were partially broken. decided to take them off and throw them. IMHO, the car looks better without them.
the new set of headlights bought from 99RPM are just bad. there is no focus areas for the headlights and the adjustment screws on them don't work either. visibility was compromised to a large extent. but the car was ready now and definitely drivable.
started from Pune on Sunday around 12:30 PM in the afternoon. Had a lot of traffic till Kolhapur post which i was able to test the car. Was able to pull cleanly in each gear and the gear shift got only smoother as the kilometres piled on. Found a long empty stretch and was able to test it at all speeds. No shudders/shakes/tramlining either!! looks like the tyres needed to be used a little. everything was rock solid. Ravi had taken apart the entire interiors of the car and put them back together properly, so i did not have any rattles in the car either. Beautiful work done on the car and i am satisfied.
i did make it a point to bring back some salvaged parts from the old engine. These are in great condition and i can send them to anyone who needs them. maybe selling these will allow me to regain some of the monetary investment so far.
i have the following parts available in case anyone is interested:
1. Throttle body
2. Intake manifold (top and bottom)
3. fuel rail with injectors
4. ignition coil
5. head assembly with valve guides
6. cams and their housings
in all the work and drives, i forgot to take any pictures. will take some up and post them soon.
do let me know if you folks have any questions and i'll be happy to answer them.
I am on the lookout for a new wiring harness though. In case anyone is aware of a scrapped/crashed car that has this still intact or if anyone can source one for me, please do let me know.
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