Project MG 416 W

MexXxentric · 12th October 2009, 14:10

Quote:

Originally Posted by Bailee_Jatt_Boy

@MexXxentric what is going on dude? No updates for a while!

I had lost this thread but while I was reading Xtreme Powers pimped Gypsy thread this thread came back to my mind.

What is the latest status? Is the Gypsy back on the road as a bigger meaner machine?

Friends,

I was off the project for sometime as i found myself amidst of classrooms and test papers.
The regional festivals seasonal illness also delayed the progress a little
Updates.
Engine mounts are fabricated.

We were very keen to use only suzuki parts in the machine. But we had to use a M&M part,- the main engine mounting bush from 540

Finally the engine is mounted(not merely hung in position using a chain pulley) and the wiring part is to be done.( very cautiously)

Decided to use higher capacity baleno's fuel tank.
Mechanical glitches are almost solved.
Hope to start the engine soon.

MexXxentric · 8th November 2009, 18:12

I got some snaps.
Hope that this will explain the rest.
AC condenser is installed to check the gap for radiator & fan
The firewall is intact( no denting )
the mounting points in the chassis had to be drilled.

Ramsagar · 27th November 2009, 11:22

Great efforts. When is it expected to complete?
How abt painting & electrical job? I would suggest you to the get the paint job done later after you finish the run-in period of a new machine.

MexXxentric · 29th November 2009, 10:11

Quote:

Originally Posted by Ramsagar

Great efforts. When is it expected to complete?
How abt painting & electrical job? I would suggest you to the get the paint job done later after you finish the run-in period of a new machine.

Thanks Ram

MPFI wiring & other necessary stuffs necessary to run the engine will be done atfirst. Once we confirm that the engine installation is perfect, he will be stripped down for tinkering.
Painting of the body tub & chassis(rust proofing) will be done soon after the tinkering job.( you cant take the tub off the chassis often. rite )

Right now the wiring job is in progress.As I am abroad I don't have any pictures to update.

Sankar · 20th January 2010, 16:19

Mexxxentric, is the project complete? Any updates?

Desmosedici · 16th February 2010, 23:06

Mexxxentric, any updates dude? i just read the whole thread and wondering whether the gyspy 1.6 is running. please update us.

MexXxentric · 13th March 2010, 17:30

Friends,
The project was held due to some unavoidable circumstances
I thank Ram, Sankar & Desmo for their interest.

Seeing Alan's 416 ripping the express highway gave me the spark to reinitiate the work.

Status
-Power steering box was installed.
-Custom 4 core copper radiator is getting installed.
We had to drop our plans of using Baleno's fuel tank due to space constrains.
So ordered a new Gypsy King's Fuel tank assembly; also Gypsy King's Brake booster
Brake booster is getting installed.
Got few pictures of the radiator & engine bay showing P.S box (courtesy to Ashwin-ashwar87)

Miki · 13th March 2010, 22:45

congrats buddy!!

,good job Mexxentric ....keep going!! waiting to see your baby in flesh!! only then i can change my baby to the same!!

regards
MiKi!!

ashvar87 · 16th March 2010, 16:26

@Mexx,
iam sure that,416 will be on road by this month end

Iam just fingers crossed

Desmosedici · 1st April 2010, 21:50

Mexx, whats going man? Is it up and running?

MexXxentric · 19th April 2010, 03:10

Engine sputtered to life after a long hibernation period.
We need to get the under dash wiring bunch tidy & arrange it properly.
will post the video of the initial run.

MexXxentric · 20th April 2010, 19:01

Engine bay in its final shape.
Its a bit congested.
Brake booster & Radiator are in position.
Powersteering & AC piping need to be done

krishnathanthri · 20th April 2010, 23:23

Quote:

Originally Posted by MexXxentric

Engine bay in its final shape.
Its a bit congested.
Brake booster & Radiator are in position.
Powersteering & AC piping need to be done

Finally after a year, Your Gypsy is getting ready.
Good to see this.

Please finish the work and bring her on road and post pic's.

Thanks,
Krishna thanthri

krishnathanthri · 21st April 2010, 01:37

Quote:

Originally Posted by MexXxentric

Engine bay in its final shape.
Its a bit congested.
Brake booster & Radiator are in position.
Powersteering & AC piping need to be done

Which break booster and how much did it cost?

MexXxentric · 21st April 2010, 16:51

Its Gypsy King MPFI's booster. (4.5k INR)
Maruti Zen's booster is also an alternative
Ashvar87 got a similar set up in his 5 speed 410.

Its more than a year in recession era.

8th November 2009, 18:12	#62
MexXxentric BHPian Join Date: Feb 2005 Location: Trivandrum Posts: 248 Thanked: 11 Times	some snapz I got some snaps. Hope that this will explain the rest. AC condenser is installed to check the gap for radiator & fan The firewall is intact( no denting ) the mounting points in the chassis had to be drilled. Attached Thumbnails Last edited by MexXxentric : 8th November 2009 at 18:17.
	() Thanks

27th November 2009, 11:22	#63
Ramsagar Senior - BHPian Join Date: Dec 2006 Location: BLR_Nellore(AP) Posts: 1,396 Thanked: 255 Times View My Garage	Great efforts. When is it expected to complete? How abt painting & electrical job? I would suggest you to the get the paint job done later after you finish the run-in period of a new machine.
	() Thanks

20th January 2010, 16:19	#65
Sankar Senior - BHPian Join Date: May 2005 Location: Location Posts: 5,778 Thanked: 9,212 Times	Mexxxentric, is the project complete? Any updates?
	() Thanks

16th February 2010, 23:06	#66
Desmosedici Senior - BHPian Join Date: Nov 2009 Location: White Village Posts: 1,492 Thanked: 599 Times View My Garage	Mexxxentric, any updates dude? i just read the whole thread and wondering whether the gyspy 1.6 is running. please update us.
	() Thanks

13th March 2010, 17:30	#67
MexXxentric BHPian Join Date: Feb 2005 Location: Trivandrum Posts: 248 Thanked: 11 Times	reinitiated after a break Friends, The project was held due to some unavoidable circumstances I thank Ram, Sankar & Desmo for their interest. Seeing Alan's 416 ripping the express highway gave me the spark to reinitiate the work. Status -Power steering box was installed. -Custom 4 core copper radiator is getting installed. We had to drop our plans of using Baleno's fuel tank due to space constrains. So ordered a new Gypsy King's Fuel tank assembly; also Gypsy King's Brake booster Brake booster is getting installed. Got few pictures of the radiator & engine bay showing P.S box (courtesy to Ashwin-ashwar87) Attached Thumbnails Last edited by MexXxentric : 13th March 2010 at 17:33.
	() Thanks

13th March 2010, 22:45	#68
Miki BHPian Join Date: Oct 2009 Location: Kerela Posts: 63 Thanked: 4 Times View My Garage	congrats buddy!!,good job Mexxentric ....keep going!! waiting to see your baby in flesh!! only then i can change my baby to the same!! regards MiKi!!
	() Thanks

16th March 2010, 16:26	#69
ashvar87 BHPian Join Date: Sep 2008 Location: krishnagiri Posts: 58 Thanked: 151 Times	@Mexx, iam sure that,416 will be on road by this month end Iam just fingers crossed
	() Thanks

1st April 2010, 21:50	#70
Desmosedici Senior - BHPian Join Date: Nov 2009 Location: White Village Posts: 1,492 Thanked: 599 Times View My Garage	Mexx, whats going man? Is it up and running?
	() Thanks

19th April 2010, 03:10	#71
MexXxentric BHPian Join Date: Feb 2005 Location: Trivandrum Posts: 248 Thanked: 11 Times	Engine sputtered to life after a long hibernation period. We need to get the under dash wiring bunch tidy & arrange it properly. will post the video of the initial run.
	() Thanks

20th April 2010, 19:01	#72
MexXxentric BHPian Join Date: Feb 2005 Location: Trivandrum Posts: 248 Thanked: 11 Times	Picts........ Engine bay in its final shape. Its a bit congested. Brake booster & Radiator are in position. Powersteering & AC piping need to be done Attached Thumbnails
	() Thanks

21st April 2010, 16:51	#75
MexXxentric BHPian Join Date: Feb 2005 Location: Trivandrum Posts: 248 Thanked: 11 Times	Its Gypsy King MPFI's booster. (4.5k INR) Maruti Zen's booster is also an alternative Ashvar87 got a similar set up in his 5 speed 410. Its more than a year in recession era. Attached Thumbnails
	() Thanks