A long pending update has been a tailgate table:
Image Source: Amazon.com
After fitting the inverter, it became all the more necessary because with a fully loaded car, there was no place to make coffee in peace.
So started the DIY. This DIY happened through the week - an hour a day in the evening to finally reach this stage:
As with most of my DIYs, I try to use material I already have available.
I'm blessed with a closed garage that I have converted into small work area. Being a hoarder, I always have stuff to use much to the chagrin of my wife who is exactly the opposite of me and loves to throw away stuff that is not in use. Me, on the other hand would salvage screws from something that even I would throw away!
My DIYs are not meticulously planned out before I start and a lot plans and ideas change as I progress in making the stuff.
To make this table, I had a few limitations:
1. I did not want to make new screw holes. Thus, I had to use the existing options. The only option was the door handle which had a strong mounting point.
2. Secondly, the table could not be big. Two reasons - a. it would block the inbuilt tool tray (though I don't use that) and b. it would block the rear windshield washer fluid filling inlet. Thus, it had to be small but big enough to accommodate the coffee mugs, and hot water kettle.
What I love is the PVC foam boards - light weight, easy to cut, don't need too much finishing like plywood does and strong enough for my purpose.
I had some 10mm pieces lying at home and decided to use that.
Because I was using the existing door handle, I need to make a slight elevation to fit the door handle back. Even though I didn't need to fit the door handle, I decided to fit it because I would have misplaced it if I had kept it in the garage somewhere.
So the board is cut - the holes at the bottom is for fixing this to the door and the top for the handle:
Handle Fit:
The "desk" part of the board also cut:
Hinges attached:
I didn't have very small screws and the tips came off the back. So used double sided foam tape to cover the sharp tips. The foam would also cushion agains any rattling with the door pad:
Then made holes for paracord to keep the "desk" portion at right angles - use a carpenter's 90° guide for that:
As you can see, these are old boards and near one hinge there was a deep scuffing. Filled that with Mseal:
Black spray painted the entire unit:
