This review continues from where
http://www.team-bhp.com/forum/showthread.php?t=3896 left off. From 37000 to 50000 kms the car has seen a lot of action of the unwanted type. Things got replaced, damaged, failed and the end result was a Rs 1/km maintainance bill
The short story
1. alternator + battery - 4 visits 6000rs apprx
2. AC comressor - 1 visit 8000rs
3. Power steering - 1 visit 1500rs
4. Brake pads, rear bearings - 1500rs
5. Servicing costs - 4000rs(Including engine decarbonizing, engine oil treatment etc.,)
6. Automobile sterling noida has an equal number of totally incompetent mechanics and good ones, but good ones vanish if the car has a hard to detect problem. However Prerna motors bangalore has mechanics who do not want your car to have a problem, and in case it has a problem they will try to deny it, in case denial does not work they will repair your car in a way which causes then least distress, even if it means repairing some other part.
7. Tata dealers are really scared of the regional customer care offices. One small mention about going there and they will be at your feet.
The long one The workshop capers
When i moved to Noida from bangalore i could not get the car there immediately because of the lousy orix finance company which did not give me the required paperwork till one month after full payment of the pending amount.
The indica had done close to 39000kms then. In my absence a friend of mine had the car with him, and he saw some starting problems cropping up. Extensive checkup by prerna(Or did they just do an eyewash) led them to declare, change the battery. He wisely decided to get the new panasonic one which has a three year warranty instead of the 1 year sorry excuse for a warranty which Exide gives.
New battery and new paperwork, and the car was in my name. It landed with
me in the first week of june. Took her for the service at around 43000kms where the Sterling dealers suggested that i should go for engine decarb and engine oil treatment. The service was good and the staff was smiling and the car was behaving great. Better pickup and amazing mileage. 15kmpl in delhi/noida city traffic. Only one thing remained to be done. The AC compressor which i have been putting off from lot of time. It was cooling fine, but there was a whining sound which was a bearing problem. The main reason for put of was that it would take 3-4 days. the compressor will have to be sent to Subros, and they would repair it and send it back. Will get it done next month when i have the backup car from family for some tine, i thought.
But the troubles did not stop. I expirienced starting problem once.
The battery indicator showed white, which means battery is not charged. The workshop fellas said it has to be a battery problem without even checking things. For them if starting problem is there, it means battery has gone bad. Anyways i went to panasonic service station in a dingy locality(Anyone know of one located in a relatively okay area of noida?). The guy started the car(This starting problem was intermittant), and then attached the multimeter. 12.5 volts at idle, climbing to 12.7 etc., he switched on the AC and switched it off, the voltage dropped to 9 volts and then again went to 12 and 11 etc.,
Armed with the knowledge and proof(I took a camera phone pic) i went to the workshop. Sheepishly they got their multimeter and the voltage was normal. But thankfully it dropped to 11.5 once and they took in the car for repair.
The alternator bushes, cut-out was supposedly damaged and they replaced it for around 1500rs total cost. The battery charging was free of cost(They dont charge customers for battery charging). the starting problem went away and now during cranking even the stereo would not go of because battery was always fully charged.
After some time i thought i will get the AC compressor repaired. This was the most expensive repair ever on the car, with the total cost coming to 8000rs. Subros compressor repair is expensive!
Near the end of august the 50000kms service came up. I was in ludhiana at that time and got it done. The total cost was 3000rs which included oil change and brake pad change along with hub greasing and rear right bearing change. This service saw the top speed rising back to 125-130 range(speedo). The rear right wheel was almost jammed due to bearing not being in good condition. I was not too happy about the brake pad change. They seemed to last only about 20000kms, but i guess my trip to the hills may have been the culprit where along with engine breaking the narrow roads and manic bus drivers forced me to do lot of disc burning.
Freshly back from the service the car again saw starting problem. Went to sterling and did lots of shouting. They again discovered that alternator was giving only 9 volts. The problem turned out to be simple. Some "Tanka" break. Some solder joint break i guess. They did the job for free and even washed the car for free for wasting my time.
Two days later the power steering started making weird noises. Took it to the workshop, there was no noise, and then right in front of the mechanic there were really loud weird noises and the power steering pump seal blew open gushing out oil. The reason, bearing faliure which lead to seal faliure. Dont worry, told the tata mechanic, they replace Power steering beering at 60000 anyways, but due to the extremely wrong positioning of the power steering belt and pump, it is very very prone to stone hits and water impact in case of high speed hit to deep water. This problem is there in indigo too. The Power steering system is about 5mm higher than the GC!, and the real flimsy plastic guard provied it partial protection, but a stone flying from the front wheels will always hit there. Anyways 1500rs later the power steering oil is changed and the pump has new bearings.
Two days later while parking at night i see that the battery light is slightly lighting up at idle and dissapears at revving. I go to the workshop the next day(Sunday) and tell them i am really really dissatisfied with them. They put a mechanic to the job and after strugging for 4 hours with the alternator he discovers that the rectifier plate is also gone. Unwittingly he declares to me that whoever replaced the cutoff and bushkit should also have replaced the rectifier plate, and if so many faliures are there then its better to buy a new alternator which costs 3500rs. On monday evening i went to take delivery and i told them i am not paying a dime for labour charges. This is the third time the alternator was opening. They again wash the car for free and then call all the mechanics who had worked on the car. Those guys got abused for 30 minutes inside the cabin by the workshop manager. Infact the service advisors were also apologising profously and literally swearing that since now all parts inside the alternator have been replaced, there will not be any problem.
Living and driving her
Problems nevertheless, i still smile every time i tank up at the fuel tank and calculate the economy. I have become used to the underpowered engine, and the space and comfort have been quite addictive.
But indica suffers from an inherent problem. No ECU in pre Euro III indicas. which means that you take the same air fuel mixture settings to the hills. Which means missing and black smoke due to thin air. With no turbo to force in air the engine gets breathless. And with no ECU to monitor oxygen supply and change the settings, it means an uncomfortable drive, esp uphill.
On the maintaince front, apart from regular changes of bearings and pads, there have been three sore points, which translated to 3 workshop visits to for one of them and replacement of a perfectly working battery due to incompetence of Prerna motors bangalore. The biggest irony is that apart from the power steering, the other components are not manufactured by Tata, The Alternator is Lucas-TVS(Or somebody else?) and the the AC compressor is by subros. These parts fit many other indian cars as well. The worst thing is the incompetence of the workshop mechanics in bangalore and attitude of running away from work. I am marginally happy with the automobile sterling as they admitted their mistake and tried to make good for it instead of making excuses.
About the power steering i think the bearings should last atleast 1lac km and the 50000km faliure is a sign of poor quality.
But then mine is a June 2002 indica, and there have been a lot of improvements lately. But i doubt i will buy the indica again. The main reason is lack of power. In city i have adjusted, but highways are a problem. Overtaking is a project and practical usable top speed is 100. Above that you need a lifetime. If only there was a turbo!
Faliures apart, the mileage has been consitantly good in city, with highway being an okay 17-18kmpl due to me trying to push it constantly. At 70-80 driving speed she gives 20. Also the engine has not started developing noises and is sounds the same as it did when the car was new. the suspension and shock absorbers are still in good condition inspite of spending 39000kms on the moon.
The AC is terrific. Much better than the Getz and Santro. But quality of subros is suspect. Maybe i had a bad piece. Anyone else having cars with subros ACs(Or are they the only major AC manufacturer around?) please post your expirience.
Overall if i look at the extra maintance costs, it still is a lot cheaper to run than the petrol competion(Getz Santro Swift). But visits to the workshop shake your confidence. Infact i was sure that i will buy an indigo next year march timeframe, but now i am thinking that if the Accent Crdi comes down by 50K somehow it will be a worthy competitor. But my 6'2 frame means i may again get swayed by the space. I know there's at Petra 1.9D, but at 62BHP its very very underpowered with a power to weight ratio of just 55BHP/Ton. Also the reputation of Fiat Noida does not inspire confidence.
So if anyone asks me about Buying the Tata indica and cost of ownership the short answer is this. Even after the AC compressor, steering and alternator repair, the cost of ownership is lower than santro/swift/getz etc., primarty due to diesel costs. And since these cars also have sheduled overhaul of Alternator/Powersteering etc., etc., at 60K kms, the maintainace costs are not too high. New owners tell me that niggling problems have been sorted out and if you drive 30000kms/year most of such problems will be rectified within warranty, and if you have an extended warranty your journey will be maintainace free till 90k kms.
The strong points in this vehicle are good engine quality, reliable transmission(50K kms and clutch plates are in perfect shape!) and sturdy suspension. For rough and cheap use its Tata but if you want refinement and power go for the competitors.
And yes just a mention of regional customer care centers makes them shiver!