Re: Impact of 20% ethanol petrol on current petrol engines A driving incident. Could it be the corrosive effect of ethanol blended petrol on fuel line rubber components?
Sharing an incident which happened a week back. Took my car (Estilo 2010, K series, 3 cylinder) out for some work. As a habit whenever I start a parked vehicle, I roll down the windows and leave them open for sometime. I do it 1) to circulate fresh air 2) let out trapped mosquitoes 3) most important, to notice any new and peculiar sounds other than the usual noises emitted during the functioning of a vehicle.
Noticed a hissing sound, somewhat like air leaking from a hose and in about 50 meters could smell petrol fumes. Stopped and looked underneath the vehicle, saw petrol dripping right after the fuel filter near the fuel tank and the fuel tank and under body was all wet. I could figure out either the fuel filter was leaking or the rubber hose connecting the fuel filter to the metal fuel line leading to the engine is damaged / disconnected.
Drove down to the Maruti authorized workshop 5 KMs away which I frequent for vehicle maintenance. At the time I started towards the workshop the fuel gauge indicated 2 bars of fuel which I was sure would reduce quickly. As expected within 2 odd KMs the fuel gauge indicated 1 bar and soon it started blinking and the vehicle started stalling. Drove in to a fuel pump filled in 5 litres and then took the vehicle to the workshop which was nearby.
Without looking under the vehicle the workshop owner mentioned it seems to be the rubber hose, post diagnosis he confirmed the rubber hose had a rupture the size of a pencil tip and replaced the same. Total cost Rs. 300 (Rs. 100 for the hose and Rs. 200 labour). The rupture did not look like a rat bite damage. It was a puncture perfect round in shape. The unusual element:
At the outset it seems to be a usual maintenance related issue, but the unusual and surprise element is this fact mentioned by the workshop owner,'that they have had around 60 odd similar cases in the last 2 months'. Rubber hoses used in the fuel delivery system develop a rupture. The workshop also mentioned the incidence has been noted in cars manufactured around 2012-13 and prior. What could have gone wrong?
1) The hose turned brittle over a period of time. My understanding is these components are manufactured to last and withstand exposure to elements. Unless there is a quality issue with a batch.
2) Reaction to the ethanol mixed in the fuel. Could be considered as a reason due to the known corrosive nature of ethanol and considering the number of occurrences. Learning's from my experience:
1) If fuel gauge suddenly drops check under the body near the fuel tank, fuel filter, fuel line components, rubber hoses for leakages.
2) There is a huge risk of the vehicle catching fire, avoid driving with fuel leaking. Ideally I should have got the vehicle towed, blunder on my part. Towing cost is minuscule compared to vehicle damage and loss of life due to fire. Advice to anyone experiencing something similar is to get the vehicle towed.
3) Attempt to patch the ruptured hose may not work as the pressure generated by the fuel pump is way to high for any temporary adhesive tapes to withstand. Also the fuel would weaken the adhesive quickly. If you are stranded in a deserted spot you may attempt a patch up. Questions from my experience:
1) Has anyone else in the forum experienced something similar, vehicle make, manufacturer, vintage?
2) Could the reason be something else? Observations from my experience:
1) My understanding (correct me if I am wrong) is that in the US and Europe fuel pumps dispense vintage compatible E5, E10, E15 blended petrol. Vehicle owners get to choose the fuel suitable as per their vehicle vintage. In India it may not be possible (while nothing is said to be impossible) for Oil companies and Petrol bunks to manage the infrastructure to dispense different blend percentage and cost associated would be prohibitive. As a user all I could do is preventive maintenance and upgrade the rubber components, challenge being components available for my vehicle are not updated to be compatible with the blended fuel.
2) Collective fuel loss across vehicles facing such an issue will never be documented or recorded but is seemingly humongous. That afternoon by the time I reached the workshop, lost close to 10 litres of petrol, 5 before refueling and 5 after. That’s Rs. 1,050 X 60 incidence in that workshop X similar incidence across the country.
3) Losses with a greater impact and which would never be estimated / recorded are the financial loss if the vehicle catches fire and emotional and financial impact to families in the event a life is lost in the vehicle fire.
Thanking all in advance for observations and recommendations. |