Background Story: Car stopped all of a sudden without any warning. Luckily I was in a pump at that time, and i was able to get it pushed to the side. I tried some basic troubleshoots such as push starting, cranking while revving etc with no luck. Since it is a diesel car and the fuel was little low I suspected air in the fuel system and did some bleeding. Still she didnt start. Battery looked okay and i didn't want to drain it. The only problem I remember in my car in the past one week were:
a) Car failed to start a few times the last week until i cranked her 3-4 times.
b) Slightly fluctuating RPM when i am idling her.
This car i was driving at the time was a 7 year old fiesta nearing 90,000km , and i have always send her to ford service centers. But this incident happened pretty far from any service centers and the nearest ford service center asked for a 4k towing charge, which i felt is absurd to pay. Also i am new in this city and i dont have any peers to ask help. So completely confused whats up with my car, I called up justdial for a nearby mechanic. And in an hour some mechanic dude came, tried something here and there with no luck and said he needs to tow it to his garage. I was reluctant, but since i had no other options at that time i accepted.
The guy said he will scan it and tell me whats up the next day. I got a call following day saying I have some faulty sensors. Now, I know that my car never had a check engine light on ever and i wasnt expecting this problem to come up all of a sudden. And that too he said
my crank-sensor and cam-sensor have to be replaced. He also send me pictures of the sensors. The
camshaft sensor had a cracked tip! I have no idea how that happened. And the
cranksensor looked good, but he said it was getting very hot quickly. His logic was that after he cleaned these sensors the car started without any check engine lights. But the engine lights were blinking every 3-4 minutes or so.
I have a few questions already:
1) I know that the crank sensor is located near the flywheel and it might break if it hits it somehow. But why would a cam sensor crack its tip? Is it also located near the fly wheel?
2) If these sensors have problem arent the check engine lights supposed to be ON all the time? The mechanic said it blinked once in a while.
Anyway I budged to his reasoning and said okay to get my sensors replaced. The car was given back to me two days later, but to my horror the check engine lights were ON! He said it takes a few days for the engine lights to go off because he erased the codes to reset the ECU and it takes a while for the car to adjust!! I have never heard of anything like that ever. But i again budged to his reasoning because he sounded very convincing :( I paid the money for oil change, wheel balancing and other services that he did and said I'll pay for the sensor changes later. He looked alarmed, but I made him go because I was already really angry.
Another Question:
3) Does it actually take a few days for the ECU to adjust after sensor changes? Is that ever a possibility?
The next day morning, I tried to start my car again and just like I thought, it didnt start. The same problem again. I called the mechanic again and asked for a full refund, but he asked me to give him a second chance. And i again said okay to that. The car was towed to his garage again.
In a few days he called me and said that my car is fixed. I drove to the garage to check whether everything is fine and this time the car felt perfect. No check engine lights and no missing in the accelerator. Steady RPM. Car felt perfect.
He said that the problem was in the injector and that he got all four injectors cleaned. I was happy. Although I am still not confident whether the sensor changes were required I paid him the rest of the money. I drove the car well for a month. I was able to take her to 160 like when she was younger and i felt very happy.
Fast forward to today: My car failed to start until I cranked her thrice when i was in a parking lot after a 20km drive. My brother told that he had a similar issue few days back after a similar length drive. After it starts again she is good. When my car is idling I am seeing a very little fluctuation in my rpm every 10 seconds or so. What can this indicate? Can it indicate that the same problem is going to happen again? I am worried.
4) What do you think was my cars problem? Injector cleaning definitely helped because after that the car worked well for a month. But do you suspect anything else from your experience?
5) I have the older sensor with me. How can i check its functionality without putting it back in the car?
Sorry for making a huge thread. Thank you in advance for your help.
PS: Dont ask to sell her because she is my oldest car and I love her like a man love a woman
