It has been a while since I've posted anything much about the car. The ownership has been peaceful, and with the car at my native for a while, the kilometers piled on was also less.
About a month back, I got the car back to Bangalore, and did a couple of short drives. Nothing worth mentioning there. However, over the last weekend, we did a Kodaikanal trip. I dont've almost any scenery pictures to spice up the thread though! It was a pretty fast onward drive, with certain sections averaging 108kmph. But then, nothing can be picture perfect, and we understood that on the way back.
Cruising back down the ghats from Kodaikanal, everything was as perfect as perfect could be! As we neared the plains, heat started building up and I put on the AC. There was a weird repetitive noise (something that went chak-chak-chak) when the compressor caught on. Stopped for a peep under hood and found that the fan belt had started coming apart. I could see a few strands of string-like material coming off the belt. Didn't want to risk driving back to Bangalore with the fan belt in that state and decided to push off to Madurai, which was in the opposite direction to my initial destination.
Called up Ford Customer Service to check if they could arrange for someone to look at the car, even though it was a sunday. Initially they refused, and after a bit of cajoling they agreed to take a look, but told that no repairs could be done since the workshop closed. About 10kms from the Madurai Service Center, the noise increased (note, I was driving with out the AC on since I didn't want to put any additional strain on the already strained fan belt!), and I stopped for a look see. And, this is what I saw:
Almost all of it had shredded off. With family on board, I didnt want to take the risk of driving, and end up stranded on the middle of the road. Called up the Service Center and asked them to send someone to where we were at 3:30pm. And the long wait started. I had also noticed that there was some oil leak around the fan belt area and could not place as to what it was. I hoped maybe it was some bust bearing of the many wheels that the fan belt runs through.
It was becoming evident that we would have to stay in Madurai since it was getting late. Called up sv1976 and shajufx for help with locating a hotel, if possible near the service center. As luck would have it, shajufx was able to find a Madurai BHPian online and got me his number. In comes, jyobeb. He changed the whole helpless nature of being stranded in an unknown place to a wholly positive experience. He became our Savior.
jyobeb took over from there on. All I did was follow the lead. He got a hotel booking done for us, and drove down to where we were stranded. He was with us all through, and arranged for me to get the car securely parked in a Chevrolet showroom. He identified the oil leak I had seen as power steering fluid:
Time was flying by and the service center guys reached us by about 7pm. By then, the car was securely parked in the Chevrolet showroom. jyobeb asked them to collect the car in the morning and get it repaired. Next day morning, they towed it to the service center and declared that the power steering pump needs to be replaced. Although they were unable to come up with a specific reason as to why it developed a leak, they told, "it happens'. Not in a mood to dig deep and find the cause, told them to go ahead and do the repairs. The bill:
Parts
1. V Belt - Rs 655/-
2. Pump Power Steering - Rs 2792/-
3. Power Steering Fluid - Rs 404/-
Labor
1. Power Steering Pump Remove and Install - Rs 468/-
2. Accessory Drive Belt - Remove and Install - Rs 130/-
3. Towing Charges - Rs 2000/-
Total - Rs 7275/-
Positives - Power steering pump is just Rs 2792. Isn't that pretty cheap for an expensive brand like Ford. Might be due to local manufacturing now.
Negative - The towing charge was a bit too much.
On a different note, the lock release mechanism of the boot costs ~Rs5000/-. Beat that. Guess that is still being imported.
I would like to Thank jyobeb for all the help extended. There was an advertisement tag line that went, you meet the nicest people on a Honda. I think, you meet some of the nicest people on Team BHP, especially when you are stranded!!

The whole thing would have ended up being a complete mess if not for him. My wife and kid joins me in thanking you for being there. I owe you one, and next time I'm at Madurai, hopefuly under better circumstances, and from own will, please spare some time.
sv1976 and shajufx - Thank you guys for getting me the Ford Service Center number and tracking my progress. It would have been so much more difficult if not for your help.
And to close on a happy note, those of you who went through my GQ thread will remember JK (my cousin who accompanied me). Well, he has bought a Fiesta Classic now. The Kodai trip was a car-meets-car trip:
