Project - Auxiliary Light Fitment and Additional Twin Horn
So, although I found the stock headlight sufficient, but what's a Adventure Tourer without Auxiliary Lights... lolz. Also, though I loved the 'Road Runner' stock Minda horn, something stronger was needed to make it's presence felt in the chocked UP traffic.
So these were procured -
27W x 2 Waterproof LED Lights. Each having 9 LED's of 3W each. The round shape matches with the bike's headlights.
2 Output (3 wire) Power Switch for these lights (from AliExpress)
Roots Smartone Twin Horns. I had installed these on my Karizma too and somehow liked the sound better than the Windtones. Also the shape and profile matches the overall 'round' theme I was carrying forward for the bike.
4 Point Mini Relay for the Horns
This is the exact wiring Diagram I used for the Horns (after the 2-way switch)
Some Scotch Lock Quick Splice Connector to avoid 'cutting' any wire. This was needed since I needed to tap into supply from a wire that got current after the ignition was switched on and not a direct one from the battery, as a direct one could lead to full battery drainage in case someone switched on the lights by mistake on an off bike.
Initially I removed the stock horn and fitted these twin horns in it's place
Though they sounded nice but I missed the original beep beep sound that I have been raving about. So the stock horn was replaced back in it's original position and a 2-way (6 pin) computer power switch was installed so that I could go back to the original road runner sound whenever I wished. Here's the original horn, a 2A Minda unit but well built.
Not a fan of the chromed front of the horn on a blacked out bike. Little oversight here by RE.
So the seats were removed to access the battery and the fuse box
The fuse box was opened and wires identified to source out the current
The Red Wire with the blue stripe was chosen. It also supplied current to the horn and could easily take the additional load of 54 watts that I was planning to put on it. And it was routed through the ignition key and got current through the main fuse of the bike, so I would get double fuse protection as I was planning to add a fusible link to this wire in any case.
The scotch lock connector was added to this wire without any cutting. All connections were properly tested before hand with a multimeter.
A closer look at the scotch lock connector attached to the wire. This kind of scotch lock connector was chosen as the socket it goes into can easily be removed to go back to the stock look at any time.
Now the fuel tank was removed to route the cabling underneath it
Here is the wiring job completed and accessories finally installed at their final positions
This is the 2-way switch installed and neatly hidden under handlebar chassis for easily accessibility as well as being discreet
This is the position of the Power Switch to the Auxiliary Lights, zip tied besides the ignition switch
While at it, the crank case was checked for any leaks after the 200 kms ride. None found, luckily...lolz
This is the engine head and tappet area. You can see the 4 central bolts which need to be loosened up before adjusting the tappets. Then the tappet cover on both sides to be opened up. Then carefully adjusted. The head bolts to be tightened back in star position. Detailed procedure can be demonstrated only when I get them adjusted next.
Not to happy with the clamps that I had put on those Auxiliary Lights. Those used were not of my required quality standards as I had procured them locally as none came along with the packaging. I am on the lookout for some good quality ones like this one pictured below
Here is the finished work. I think these auxiliary lights match with the bike's overall look perfectly and complements it further...
Cheers for now...