Last 2 weeks were super busy for me, that plus out of station travel over the weekend meant the jeep work came to a stand still.
Mech had managed to get all gaskets including valve covers (Pavan thanks for the offer but didnt require it), piston rings etc. Landed up at the garage on Saturday morning and decided to crank up the work. The helper boys have gone AWOL so i took up the task of cleaning up all the bolts, covers, tappet rods, rocker arm assembly etc.
The engine had so much muck that i went

cleaned up all the accessible parts. The sump cover was removed and it revealed a layer of gunk + water plus what not. New rings were filed and put in and new gaskets and oil was poured in.
Went for lunch and when i returned i saw the Hurricane idling on new carbs and boy oh boy she is just sweet!! Both the valve covers were open so some oil had leaked out. This was cleaned up and covers put back after setting the tappets.
The engine is a real gem. All you hear is a turbine whine if you rev her up. Its difficult to make out if she is ticking at idle! And if required one can idle her really low! This without any proper tuning with a dwell meter or timing light. This i have planned to do over this weekend if possible. Sreeraj and i went for a trial run and decided to take her out of garage.
My wife had not seen DwArF since she was out of the country when i bought the jeep, and i thought it might be too risky on future plans to park it more in garage, atleast for now!
The new carb butterfly shaft and accelerator lever are not jelling well. Till 1/4 to 1/2 pedal there is no butterfly activation and even if i floor it the butterfly opens only to half. Need to shorten the last link of the pedal, this also has to be done soon, since its an issue if i do an offroad, where i need more revs. Didnt bother much since am doing an easy running-in right now.
Gear box top end has been replaced and shafts have been set, the second gear is lil tricky and the whole assembly is tight, will require some more running to loosen up. Almost all the drive line chatter has gone, and the whine is finally audible. I understand from DKG that there is nothing much one can do to kill the whine. Mech wants to set the final drive gears next time.
So the work in this phase included:
- Engine- New rings, gaskets, valve setting and fixed the missing exhaust spring. No leaks so far also
- Set the gearbox top half, oil leak seems to have gone, need to double check though
- New carbs
- New radiator top hose, this one seems to be of better quality though i need to get a set of new model types
- New fan belt
- Starter overhauled, UBS had asked me to check if its Lucas and it is!!
- New gas tank, rather a diesel tank
Pending tasks:
- Set timing and dwell etc using proper tools
- New con rod bearing, thanks to gunk and usage they are weak. Need to identify the size and source the bearings. My impatience is the only reason why it was not replaced this time around
- New wiring, i hate clutter and joints and have decided to do a complete job
- Procure the new variety radiator hose and plug wires (preventive)
- New electronic fuel pump, last one was third class stuff and conked out. Suggestion to model/make would be helpfull
- Springs- This am confused since even UBS suggested a decamper to make things right. I still would prefer a complete new set
- Wiper- Conked out after sometime, have to check
- Wishlist- Bucket seats with belts, roll cage and tyres (i might get a spare NDMS for the time being)
Saturday night gave me an opportunity to drive in heavy thundershower and its a great feeling. Wiper was drunk and at the first traffic signal, when i gave it a rest, it decided to pass out. From then on it was just 90/100's and visibility through the earlier wiper streak, on the windshield. Surprisingly i didn't get very soaked with all that rain, and all i need to do is brake to get the windshield washed!!
Drove around 50 kms over the weekend, including a spin for the wife and my dad also decided to jump into the driver seat (he has hardly driven any vehicle in the last 10 years!). Jeep is running like a gem and shifting like a grumpy ol man.Then again the stares and questions make the travel interesting. Rudra was amused at an ex-pat downing his Civic windows and asking if it was a willys's
Will shoot the skid plates and post for Gogi soon.
Big Thanks to UBS and Gogi from DwArF's side!!