Wow so much of heat over an overheating fuel pump.
Let me share what i know. There is nothing like OE mechanical fuel pump, "as long as it works". Its like the oil pump of the RD, matches the need of the engine with regards to the RPM. So the carb is happy and no chance of any leaks, overflows etc at carb end.
Now comes the reality, these mechanical pumps work with diaphragms action. So they wear out over a period of time. Action weakens. Parts are often difficult to find also. So the modern day electronic fuel pump, which is nothing but a electrical version of the same old fuel pump. Issue with these are they have only ON or OFF position. So even when fuel needs are less, they keep on pumping at max. Modern carbs with which these electric pumps were equipped, rather came with, had fuel return line from the carb. Basically this line takes care off the excess fuel once the carb chamber is full and returns it to the tank.
Unfortunately the old school carbs like Carter and Solex does not have these fuel return lines. So when we run the electronic pumps continuously there are chances that the carb would flood or carb would leak at the packing due to the excess pressure at the fuel lines. Solution to this is provided in one of the pages in my DwArF thread by BD, little technical but definitely doable with little bit of patience. DKG also has installed this set up in his CJ3B.
So what about the heating part of these engines and state of tune. As long as you are moving at about 40-50 kmph, there might not be any issue. Moment it gets to high revs and slow speeds (typical offroad situation or say city drive) problems crop up, especially if its an older mechanical pump. This socks thing is nothing new, umpteen Amby, Fiat, Standard owners have done this many a times to get out of sticky spots. Summer is a pain and i have seen such issue crop up only in summer, especially in a place like BLR.
Regarding location of the electronic pump, i definitely go with positioning near to the fuel tank away from engine heat. Two reasons 1) They are "push type", basically they push the fuel from tank to engine side. The gravity flow from tank is most critical for them to work well and long, once the fuel fills the pump, the pump takes care of pushing the fuel (they push fuel at a larger rate also, compared to mech pumps). On the other hand the pull type pump (mechanical pump) have the capability to suck the fuel towards it and then pumps at a low pressure towards the engine. 2) Heat- Similar to mechanical pump these also have rubber diaphragms inside and heat does take a toll. Engine bay is definitely hotter compared to underbody. Even if the silencer piper is close. Its open space with good air flow. More over enough space to place the fuel line and pump at good distance from the pipe. On the other hand engine bay is crowded by a hot engine, wires, exhaust and fuel lines. Things going wrong in case of a leak in more inside the bay than underneath.
In Shubz case his engine has not been run-in, it will be hotter and pump also will heat up faster and cause all such issues. Easiest solution is to keep the AUX electric pump handy and use it as and when required.
Best long term solution, which i also have in mind and successfully delaying for long time, is to go full time electric pump, with return lines. Fortunately i have the diesel CJ tank so it has provision for return line also. Just need to sort out the return line and maybe a pressure valve set up for the return line. Another important thing i had in mind was re routing fuel lines as far as possible, away from the hot engine parts. This is another issue with hurricane, line runs around the engine and heats up the fuel inside. Once it becomes vapor it gives all sorts of issues, especially for a real HOT start up
Sorry for the long post but these are part of my research paper for having a fool proof hurricane engine he he he
Now another part i realized recently, the old carb design per say. These are like bike carbs with a chamber and parts around it. Thickness of chamber wall is quarter of an inch and then engine heat. Compare this to more modern carb designs, thick walls, many layers of parts around with the chamber, far more separated from the engine heat and hence more reliable for hot conditions.