VW Vento - Lock carrier broken My Vento 1.6 Highline Petrol is now five and half years old. Odo has ticked more than 82,000 kms and has seen all almost sorts of roads. Recently, I went on a trip from Pune to Nagpur. When Google maps drive time was 14 hrs, car managed to do the trip in mere 11 hrs. Fantastic drive! Roads were not great all the way. Crossed few bad patches too. From Nagpur, we had planned a trip to Mahur. There are multiple road options.
[ATTACH=NagpurMahurRoute.JPG]Nagpur-Mahur-Routeoptions[/ATTACH]
I chose to take Nagpur - Hinganghat - Pandharkawda - Mahur. Road was butter smooth (barring occasional potholes) from Nagpur till Hinganghat. It's a 4 lane road (2 lanes on each side). Car was fully loaded with 5 adults & 2 kids (on lap). With 82K kms already done on stock suspensions, I a bit careful. We were doing it decently with extra care on speed breakers and pot holes. Unfortunately, incidents on this trip put all my faith on the car to question. Incident #1
Car was about to cross a bridge on the way from Hinganghat to Pandharkawda. Generally, the joints between the road and bridge start / end is a problem. That's what I have seen all over the places. This time also I had anticipated and slowed down the car from 90 kmph to roughly 60 kmph. When car approached the bridge, I realized that start of the bridge has a trench like structure. Not deep though. However, it was too late to realized and the car went through it. As soon as car passed, there was a thud noise. Also, a weird sound like ttrrrrrrr .. I stopped the car immediately and took it to the side of the road. I was afraid if the oil sump is damaged. Hence checked under the car. What I observed -
- Oil sump showed no signs of oil leakage.
- There were few drops on the right (very much in line to the sump) where the gearbox resides.
Didn't notice anything else. I waited for around 20 mins and checked the oil level. It was perfectly fine. Though, topped up another 100 ml as the oil level was just lesser than max. I was skeptical about cranking the car, however, after after checking with TUP, Pune I started the car. As soon as AC was switched on, trrrrrrr ... noise started. I thought that it's coming from the fan. Hence, I opened the bonnet and checked. Didn't notice anything rubbing against the fan. After consulting TUP, I started the onward journey without AC. Also, without music as I wanted to be able to hear any different noises coming out. After driving a bit, noticed that there is more noise coming from the front bumper. I thought that as the car would have got an impact, the bumper might have loosened up a bit. Hence, continued to drive. Further when the car crossed a very small speed breaker at 30ish kmph, heard a loud noise of fibre. I climbed down and saw that the whole panel which covers the bottom of front bumper has come down on the road. Side contact was intact however, the front part came down. By then I was almost near Mahur. Hence, tied it up to the front grill with the help of metal wires and continued. Did the return journey in the same condition. As suggested by our relatives, we took another route i.e. Mahur - Yewatmal - Nagpur. It turned out to be a bad decision as road work is going throughout the route and there are at least 50 diversions in that 240 kms patch. Truck marks have made big, slushy trenches and car can easily hit the middle portion. Overall, the drive was horrible as it was raining outside, bad roads, unable to speed because of car condition. Only good thing was that after tying the bottom part with metal wires, the trrrrrr .. sound had disappeared and AC was working fine. Somehow completed the journey. Immediate thing on the next day was to hit the VW Service Centre.
Called up the VW Nagpur number which appears on google. The guy who picked the phone gave me another number. Had a talk and told them the problem. They asked me to get the car to Service Centre. I reached there by 1030. I was warmly welcomed and the guy sitting on customer desk immediately recognised me after I told the problem. He assigned a service adviser and asked him to inspect the car. Without any delays, the car was elevated and service adviser started inspecting. We noticed that the Lock Carrier is broken and the radiator has come down on one side.
[ATTACH=IMG_20180818_110045.jpg]LockCarrierBroken[/ATTACH]
Further, also noticed that the AC pipe had some bruise. That probably has resulted from the rubbing against alternator belt. That was the reason behind trrrr... noise. Fortunately, AC pipe wasn't damaged much. Else, it would have been a bigger damage.
[ATTACH=IMG_20180818_110026.jpg]ACPipeBruise[/ATTACH]
Inspected the other things like Oil sump, Gear box area, Battery. Everything was fine. I insisted on detailed inspection around gearbox. But he said that it's fine as there are no marks of oil. So now the only problem remains about Lock carrier. It has broken badly.
[ATTACH=IMG_20180818_121751.jpg]BrokenLockCarrier[/ATTACH]
There is no fix for it. It has to be replaced. However, they did not have it available in stock. They gave me an ETA of 2 days. But as I had to leave for Pune the very next day, I couldn't take that option. So they agreed to do a temporary arrangement (jugaad). They said that they will tie it up the lock carrier assembly, radiator with the help of metal wires so that it holds up for 500 km travel. Hitting the ground another time and everything will fall apart. Fix was done like this -
[ATTACH=IMG_20180818_122433__01.jpg]Fixed Left Member [/ATTACH]
[ATTACH=IMG_20180818_122416.jpg]Fixed Right Member[/ATTACH]
The workmanship was good and hence I travelled 500 Kms and reached Pune safely. Next thing now is to get things fixed.
I still don't believe that lock carrier was broken with such a small impact. I have heard that it's a flawed design. By the way this would be for the second time, the lock carrier on this car will get changed. Earlier it was changed because, while parking, the car ran down on a small left over of the cut tree. Thanks for the parking assistant (old man!) who was guiding me and even when I was reluctant to move further, he pushed me to do so.
Hoping to get the things fixed soon. Will post another update on my dilemma. |